LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 11 (Mechanical Brake System - Base (Service Information)) >> Pedal - Adjustable Brake >> Installation

Pedal - Adjustable Brake: Installation

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach cable to brake pedal gear drive.
    Fig 1: Booster and Pedal Mounting
    GC0014402Courtesy of DAIMLERCHRYSLER CORP.
  2. Install adjustable brake pedal assembly (3) under instrument panel and slide over booster push rod.
  3. From engine compartment side, push power brake booster (1) mounting studs back through dash panel (2) and brake pedal bracket.
  4. Install two nuts (5) fastening pedal bracket to upper dash panel (2). Do not tighten at this time. 
  5. Install four power brake booster mounting nuts (4). Tighten nuts to 25 N.m (18 ft. lbs.) torque.
  6. Tighten two upper mounting nuts (5) to 25 N.m (18 ft. lbs.) torque.
    Fig 2: Pedal Position Sensor Connector
    GC0014401Courtesy of DAIMLERCHRYSLER CORP.
  7. Connect wiring connector (2) at brake pedal position sensor (3).
    Fig 3: Locating Stop Lamp Switch and Pedal Rod
    GC0014396Courtesy of DAIMLERCHRYSLER CORP.
  8. Slide booster push rod (5) onto brake pedal pin (4). Install NEW retaining clip (3) securing push rod to brake pedal.
  9. Install and adjust brake lamp switch (2). (Refer to ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/BRAKE LAMP SWITCH - INSTALLATION)
    Fig 4: Disconnecting/Connecting Battery Cables
    GC0012970Courtesy of DAIMLERCHRYSLER CORP.
  10. Connect battery negative cable (2) to battery post. It is important that this is performed properly. (Refer to ELECTRICAL/BATTERY SYSTEM - STANDARD PROCEDURE)
    Fig 5: Cable Attachment to Accelerator Module
    GC0014400Courtesy of DAIMLERCHRYSLER CORP.
  11. Synchronize brake pedal to accelerator pedal, then connect adjuster cable (1) to adjuster motor (2). (Refer to BRAKES/HYDRAULIC/MECHANICAL/PEDAL - STANDARD PROCEDURE) 
  12. If vehicle is equipped with memory seats, the system will need to be initialized. Refer to appropriate diagnostic information.
  13. Test operation of adjustable pedals.
  14. Road test vehicle testing operation of brakes and accelerator.
scientia non olet · About LEMON Manuals