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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> External Pages >> Different car >> Section 11 (Mechanical Brake System - Base (Service Information)) >> Pads - Front Brake >> Installation

Pads - Front Brake: Installation

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Perform steps 1 through 7 on each side of the vehicle.
  1. Completely retract caliper piston(s) back into bore(s) of caliper. To do so:
    • Remove fluid reservoir cap.
    • Use hand pressure or a C-clamp may be used to retract piston, first placing a wood block over piston(s) before installing C-clamp to avoid damaging piston(s).
    • Install fluid reservoir cap.
    Fig 1: Access to Front Pads
    GC0014355Courtesy of DAIMLERCHRYSLER CORP.
  2. If removed, attach anti-rattle clips (3) to upper and lower abutments of adapter (4).
  3. Install NEW inboard (2) and outboard (5) brake pads on caliper adapter (4). NEW Inboard and outboard pads are interchangeable.
  4. Push caliper guide pins into caliper adapter to clear caliper mounting bosses when installing.
  5. Rotate caliper downward, aligning upper mounting boss with lower guide pin.
    Fig 2: Caliper Guide Pin and Bolt
    GC0014356Courtesy of DAIMLERCHRYSLER CORP.
  6. Install Upper caliper guide pin bolt (1). While holding guide pin (3) stationary tighten bolt to 60 N.m (44 ft. lbs.) torque.
    Fig 3: Tire And Wheel Mounting
    GC0012971Courtesy of DAIMLERCHRYSLER CORP.
  7. Install tire and wheel assembly (1). Tighten wheel mounting nuts (3) to 150 N.m (110 ft. lbs.) torque. (Refer to TIRES/WHEELS - INSTALLATION)
  8. Lower vehicle.
  9. Pump brake pedal several times to set pads to caliper and brake rotor.
    Fig 4: Reservoir Fluid Level Markings
    GC0014040Courtesy of DAIMLERCHRYSLER CORP.
  10. Check and adjust brake fluid level in reservoir (1). (Refer to BRAKES/HYDRAULIC/MECHANICAL/FLUID - STANDARD PROCEDURE) 
    CAUTION: When NEW brake pads have been installed, keep in mind that braking effectiveness might be somewhat reduced during the first brake applications following installation.
  11. Road test vehicle making several stops to wear off any foreign material on brakes and to seat brake shoes.