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Master Cylinder: Disassembly

WARNING: This page is about a different car, the 2006 Dodge Magnum, 2006 Dodge Charger, and 2006 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Pressure Switch and Vacuum Seal
GC0014394Courtesy of DAIMLERCHRYSLER CORP.
  1. Clean master cylinder housing and brake fluid reservoir. Use only Mopar® Brake Parts Cleaner or equivalent.
  2. If equipped, remove pressure switch on bottom of master cylinder (1).
    Fig 2: Fluid Reservoir Mounting
    GC0014385Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove brake fluid reservoir cap (1). Using a syringe or equivalent type tool, empty as much brake fluid as possible from the reservoir.
    CAUTION: When removing fluid reservoir from the master cylinder, do not pry off using any type of tool. This can damage the fluid reservoir or master cylinder housing.
  4. Remove screw (3) fastening fluid reservoir to master cylinder housing.
  5. Rock the brake fluid reservoir side-to-side while pulling up to remove it from seal grommets in master cylinder housing.
    Fig 3: Reservoir Seal Grommets
    GC0014384Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove two brake fluid reservoir seal grommets (2) from master cylinder housing (1).
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