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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 3.5L Engine (Service Information) >> Manifolds >> MANIFOLD, Intake >> Removal >> Upper Intake Manifold

Upper Intake Manifold

Fig 1: INLET HOSE
GC0080442Courtesy of CHRYSLER LLC
  1. Disconnect and isolate the negative battery cable.
  2. Disconnect the Inlet Air Temperature (IAT) sensor electrical connector.
  3. Remove the air inlet hose from the throttle body.
    Fig 2: MAP LOCATION
    GC0080471Courtesy of CHRYSLER LLC
  4. Disconnect the Manifold Absolute Pressure (MAP) sensor electrical connector.
    Fig 3: THROTTLE CONTROL
    GC0081743Courtesy of CHRYSLER LLC
    1 - PCV HOSE
    2 - PURGE HOSE
    3 - BRAKE BOOSTER HOSE
    4 - THROTTLE BRACKET
    5 - ELECTRONIC THROTTLE CONTROL
  5. Disconnect the PCV hose (1), purge hose (2) and power brake booster hose (3) from the upper intake manifold.
  6. Disconnect the electrical connector from the electronic throttle control (5).
  7. Remove the fasteners from the throttle body and cylinder head and remove the throttle bracket (4).
    Fig 4: EGR VALVE AND TUBE 3.5L
    GC0081110Courtesy of CHRYSLER LLC
  8. Remove the wiper module, strut tower support and EGR tube (1). Refer to Emissions Control/Exhaust Gas Recirculation/TUBE, Exhaust Gas Recirculation (EGR) - Removal .
    Fig 5: BOTH VALVES
    GC0080482Courtesy of CHRYSLER LLC
    1 - Manifold Tuning Valve
    2 - Short Runner Valve
  9. Disconnect the electrical connectors from the manifold tuning valve (1) and short runner valve (2).
    Fig 6: INTAKE MANIFOLD BRACES
    GC0081744Courtesy of CHRYSLER LLC
  10. Remove the fasteners (2) from the intake manifold support brackets.
  11. Remove the upper intake manifold retaining bolts, insulation foam pad and manifold. Clean all gasket sealing surfaces.