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Lower Intake Manifold

Fig 1: Lower Intake Manifold
GC0095555Courtesy of CHRYSLER LLC
1 - LOWER INTAKE MANIFOLD
2 - GASKET
  1. Clean all sealing surfaces.
  2. Position new gaskets (2) and the intake manifold (1) on the cylinder heads.
    Fig 2: LOWER INTAKE MANIFOLD TIGHTENING SEQUENCE
    GC0095556Courtesy of CHRYSLER LLC
  3. Install the intake manifold bolts and gradually tighten in the sequence shown in Fig 2 to 28 N.m (250 in. lbs.).
    Fig 3: FUEL RAIL AND LOWER INTAKE MANIFOLD
    GC0095476Courtesy of CHRYSLER LLC
    1 - FUEL RAIL
    2 - IGNITION COIL
    3 - LOWER INTAKE MANIFOLD
    4 - PCV VALVE
  4. Install the fuel rail and injectors as an assembly. Refer to Fuel System/Fuel Injection/INJECTOR(S), Fuel - Installation .
  5. Connect the fuel supply hose to the fuel rail. Refer to Fuel System/Fuel Delivery/FITTING, Quick Connect - Standard Procedure
  6. Connect the electrical connectors to the fuel injectors and the coolant temperature sensor.
    Fig 4: COOLANT PIPE
    GC0081676Courtesy of CHRYSLER LLC
    1 - COOLANT PIPE
    2 - HEATER HOSE
    3 - COOLANT RESERVOIR HOSE
  7. Connect the heater hose (2) to the coolant pipe (1).
  8. Connect the coolant container hose (3) to the coolant pipe (1).
    Fig 5: INTAKE MANIFOLD BRACES
    GC0081744Courtesy of CHRYSLER LLC
    1 - INTAKE MANIFOLD
    2 - PENCIL BRACKETS
  9. Install the upper intake manifold (1). See Engine/Manifolds/MANIFOLD, Intake - Installation .
    Fig 6: RADIATOR FAN ASSEMBLY
    GC0079911Courtesy of CHRYSLER LLC
    1 - UPPER RADIATOR CLOSURE PANELS
    2 - UPPER RADIATOR HOSE
    3 - RADIATOR FAN ELECTRICAL CONNECTOR
    4 - RADIATOR FAN ASSEMBLY
  10. Connect the upper radiator hose (2) to the thermostat housing.
  11. Fill the cooling system. Refer to Cooling - Standard Procedure .
  12. Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
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