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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Differential & Driveline >> Rear Axle, G648 >> GEAR, Ring and Pinion >> Removal >> Gear-Pinion/Ring

GEAR, Ring and Pinion: Removal: Gear-Pinion/Ring

  1. Remove the Rear Axle Assembly. See Differential and Driveline/Rear Axle - Removal .
    Fig 1: Case Half Bolts
    GC0095103Courtesy of CHRYSLER LLC
  2. Remove the Case Half Bolts (1) and remove the Case Half (2).
    Fig 2: Differential Case
    GC0095104Courtesy of CHRYSLER LLC
  3. Remove the Differential Case (1).
    Fig 3: Ring Gear Bolts
    GC0095105Courtesy of CHRYSLER LLC
  4. Remove the Ring Gear Bolts (1) and tap Ring Gear (2) off of the Differential Case with a dead-blow hammer.
    Fig 4: Pinion Flange With Flange Holder C-3281
    GC0095117Courtesy of CHRYSLER LLC
  5. Hold Pinion Flange (2) with Flange Holder C-3281 (1) and remove the Pinion Nut.
    Fig 5: Removing Pinion Flange From Pinion Shaft Using Puller 1026
    GC0095118Courtesy of CHRYSLER LLC
  6. Use Puller 1026 (1) to remove the Pinion Flange (2) from the Pinion Shaft.
    Fig 6: Pressing Pinion Out Of Case With Arbor Press
    GC0095119Courtesy of CHRYSLER LLC
  7. Press the Pinion (1) out of the Case (2) with an arbor press.
    Fig 7: Using Arbor Press And Bearing Splitter 1130 To Press Bearing Off Of Pinion
    GC0095120Courtesy of CHRYSLER LLC
    NOTE: Tighten Bearing Splitter 1130 enough so that it does not slip off the bearing during removal
  8. Use an arbor press and Bearing Splitter 1130 (2) to press the Bearing (1) off of the Pinion (3).
    Fig 8: Removing Pinion Bearing Cup By Tapping It Out Through Pinion Shaft Bore
    GC0095121Courtesy of CHRYSLER LLC
    NOTE: Use a brass drift only. Otherwise, damage can occur.
  9. Remove the Pinion Bearing Cup by tapping it out through the Pinion Shaft Bore (1).
    Fig 9: Removing Pinion Bearing Seal With Slide Hammer C-637 And Collet 7794-A
    GC0095122Courtesy of CHRYSLER LLC
  10. Remove the Pinion Bearing Seal with Slide Hammer C-637 and Collet 7794-A.
  11. Remove the Outer Pinion Bearing.
    Fig 10: Using Brace 8915 And Bearing Remover 9593 To Remove Outer Pinion Cup
    GC0095123Courtesy of CHRYSLER LLC
  12. Use Brace 8915 and Bearing Remover 9593 to remove the Outer Pinion Cup.
    Fig 11: Using Bearing Cup Remover 9593 And Brace 8915 To Remove Differential Bearing Cone From Case
    GC0095124Courtesy of CHRYSLER LLC
  13. Use Bearing Cup Remover 9593 (1) and Brace 8915 (2) to remove the Differential Bearing Cone (3) from the Case.
    Fig 12: Differential Bearing Cone
    GC0095125Courtesy of CHRYSLER LLC
  14. Use Bearing Cup Remover 9593 (1) and Brace 8915 (2) to remove the Differential Bearing Cone (3) from the Cover.