GEAR, Ring and Pinion: Removal: Gear-Pinion/Ring
- Remove the Rear Axle Assembly. See Differential and Driveline/Rear Axle - Removal .
- Remove the Case Half Bolts (1) and remove the Case Half (2).
- Remove the Differential Case (1).
- Remove the Ring Gear Bolts (1) and tap Ring Gear (2) off of the Differential Case with a dead-blow hammer.
- Hold Pinion Flange (2) with Flange Holder C-3281 (1) and remove the Pinion Nut.
- Use Puller 1026 (1) to remove the Pinion Flange (2) from the Pinion Shaft.
- Press the Pinion (1) out of the Case (2) with an arbor press.
Courtesy of CHRYSLER LLC
NOTE: Tighten Bearing Splitter 1130 enough so that it does not slip off the bearing during removal - Use an arbor press and Bearing Splitter 1130 (2) to press the Bearing (1) off of the Pinion (3).
Courtesy of CHRYSLER LLC
NOTE: Use a brass drift only. Otherwise, damage can occur. - Remove the Pinion Bearing Cup by tapping it out through the Pinion Shaft Bore (1).
- Remove the Pinion Bearing Seal with Slide Hammer C-637 and Collet 7794-A.
- Remove the Outer Pinion Bearing.
- Use Brace 8915 and Bearing Remover 9593 to remove the Outer Pinion Cup.
- Use Bearing Cup Remover 9593 (1) and Brace 8915 (2) to remove the Differential Bearing Cone (3) from the Case.
- Use Bearing Cup Remover 9593 (1) and Brace 8915 (2) to remove the Differential Bearing Cone (3) from the Cover.