LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Differential & Driveline >> Front Axle >> Disassembly >> Disassembly >> Differential Disassembly

Differential Disassembly

NOTE: The differential ring gear is welded to the differential case and is not serviceable separately.
Fig 1: Side Gear and Washer
GC0081430Courtesy of CHRYSLER LLC
  1. Rotate differential side gears about case and remove side gears (2) and thrust washers (1).
    Fig 2: Pinion Shaft Roll Pin
    GC0081431Courtesy of CHRYSLER LLC
  2. Using suitable punch, drive pinion shaft roll pin (1) into case until it bottoms.
  3. Drive old roll pin from shaft and discard old pin.
    Fig 3: Pinion Shaft Removal/Installation
    GC0081432Courtesy of CHRYSLER LLC
  4. Remove pinion shaft (1), pinion gears (3) and thrust washers (2). Drive out and discard pinion shaft roll pin.
    Fig 4: Side Bearing Removal (Ring Gear Side)
    GC0081433Courtesy of CHRYSLER LLC
  5. Using Plug 9676 (1) and Bearing Splitter 1130 (3), press differential side bearing (2) off of ring gear side and discard.
    Fig 5: Side Bearing Removal
    GC0081434Courtesy of CHRYSLER LLC
  6. Using Plug 9676 (1) and Bearing Splitter 1130 (3), press differential side bearing (2) off of opposite side and discard.