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Home >> Chrysler >> 2009 >> 300 Signature Series >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Mechanical Brake System - Base (Service Information) >> Hydraulic/Mechanical >> RESERVOIR, Brake Master Cylinder >> Installation >> Installation

RESERVOIR, Brake Master Cylinder: Installation: Installation

Fig 1: RESERVOIR SEAL GROMMETS
GC0079832Courtesy of CHRYSLER LLC
  1. Install NEW brake fluid reservoir sealing grommets (2) in master cylinder housing (1).
    Fig 2: FLUID RESERVOIR MOUNTING
    GC0095172Courtesy of CHRYSLER LLC
  2. Lubricate reservoir mounting area with fresh clean brake fluid. Place reservoir in position over sealing grommets. Seat reservoir into sealing grommets using a rocking motion while firmly pressing down on fluid reservoir. Once installed, make sure fluid reservoir is touching the top of both sealing grommets (2) or reservoir is not properly installed.
  3. Install fluid reservoir mounting screw (3). Tighten screw to 28 N.m (250 in. lbs.) torque.
    Fig 3: BRAKE FLUID LEVEL SENSOR CONNECTION
    GC0095157Courtesy of CHRYSLER LLC
  4. Connect wiring harness connector (4) to brake fluid level sensor (2) mounted in brake fluid reservoir (1).
    Fig 4: IDENTIFYING MASTER CYLINDER RESERVOIR
    GC0095169Courtesy of CHRYSLER LLC
  5. Fill master cylinder fluid reservoir (1) with clean, fresh Mopar® Brake Fluid or equivalent.
  6. Install access panel in cowl area.
    WARNING: Be certain a firm brake pedal is achieved prior to attempting vehicle operation. If a firm brake pedal cannot be achieved, bleed entire brake hydraulic system and check for leaks. See Brakes - Standard Procedure .
  7. Road test vehicle to ensure proper operation of brakes.