Hydraulic Line Connection

Fig 1: Sliding Cone Mechanism Of Special Tool 9108 Onto The Coupling End Of Hydraulic Line

Courtesy of CHRYSLER LLC

NOTE: The hydraulic lines must be replaced in pairs.

NOTE: Always replace all O-rings and metal snap rings when servicing the hydraulic lines.

Starting from the pump side of the hydraulic line (straight coupler), insert the new hydraulic line through the proper hole location on the line retention plate.
NOTE: The hydraulic line must be inserted into the proper cavity of the pump.
Slide the cone mechanism of Special Tool 9108 (2) onto the coupling end of the hydraulic line (1).

Fig 2: Putting New Snap Ring On Tool
Courtesy of CHRYSLER LLC
Slide a new metal snap ring (3) over the cone mechanism of Special Tool 9108 (2).

Fig 3: Installing New Snap Ring On Hydraulic Line
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Using the Special Tool 9108 snap ring installer (4), push the metal snap ring (3) onto the coupling end of the hydraulic line (1).

Fig 4: Installing Line Retaining Plate
Courtesy of CHRYSLER LLC
Install the hydraulic line retaining plate to the hydraulic pump (2). See REMOVAL .

Fig 5: Identifying Hydraulic Lines At Power Top Hydraulic Assembly
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At the cylinder side of the hydraulic line, install a new O-ring (2) onto the hydraulic line coupling (1).
Insert the hydraulic line into the hydraulic cylinder (3).

Fig 6: Sliding Hydraulic Line Retaining Clip Into The Groove In The Hydraulic Cylinder
Courtesy of CHRYSLER LLC
Slide the hydraulic line retaining clip (2) into the groove in the hydraulic cylinder (3).