LEMON Manuals: Even more car manuals for everyone
Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> T350 Manual Transmission - Diagnosis & Testing & Overhaul >> T350 Manual Transaxle >> Differential >> Disassembly

T350 Manual Transaxle: Differential: Disassembly

Fig 1: Differential Components
GC0020128Courtesy of DAIMLERCHRYSLER CORP.
1 - DIFFERENTIAL CASE
2 - SIDE GEAR WASHER (2)
3 - SIDE GEAR (2)
4 - PINION GEAR WASHER (2)
5 - PINION GEAR (2)
6 - PINION SHAFT
7 - PINION SHAFT RETAINER (2)
8 - SPEEDOMETER DRIVE GEAR
9 - RING GEAR

Refer to the exploded view as necessary when performing the following steps. See  Fig 1 . 

Fig 2: Remove Differential Bearing Cone from Diff. Case Side
GC0020121Courtesy of DAIMLERCHRYSLER CORP.
1 - PULLER PRESS C-293
2 - ADAPTOR C-4996
3 - ADAPTOR BLOCKS C-293-45
4 - DIFFERENTIAL CASE
  1. Remove differential bearing cones (ring gear and diff. case side) using Puller Press C-293(1), Adapter Blocks C-293-45 (3), and Adaptor 4996 (2). See Fig 2.
    Fig 3: Pry off Speedometer Drive Gear
    GC0020122Courtesy of DAIMLERCHRYSLER CORP.
    1 - SPEEDOMETER GEAR
    2 - SCREWDRIVER
  2. Using a suitable screwdriver (2), pry off and remove speedometer drive gear (1). See Fig 3.
    Fig 4: Differential Ring Gear-to-Case Bolts
    GC0020129Courtesy of DAIMLERCHRYSLER CORP.
    1 - DIFFERENTIAL CASE
    2 - BOLT (12)
    3 - RING GEAR
    4 - PINION SHAFT RETAINER (2)
  3. If servicing ring gear (3) as well, remove remaining ring gear-to-case bolts (2). See Fig 4.
    Fig 5: Differential Ring Gear and Case
    GC0020127Courtesy of DAIMLERCHRYSLER CORP.
    1 - DIFFERENTIAL CASE
    2 - RING GEAR
  4. If servicing ring gear (2). See Fig 5as well, remove remaining ring gear-to-case bolts and remove ring gear (2) from case (1).
    Fig 6: Pinion Shaft Removal/Installation
    GC0020130Courtesy of DAIMLERCHRYSLER CORP.
    1 - PINION SHAFT
    2 - DIFFERENTIAL CASE
    3 - PINION GEAR (2)
  5. Remove pinion shaft (1). See Fig 6.
    Fig 7: Pinion Gear and Washer
    GC0020125Courtesy of DAIMLERCHRYSLER CORP.
    1 - THRUST WASHER
    2 - PINION GEAR
  6. Remove pinion gear (2) and thrust washers (1). See Fig 7.
    Fig 8: Side Gear and Washer
    GC0020126Courtesy of DAIMLERCHRYSLER CORP.
    1 - SIDE GEAR
    2 - WASHER
  7. Remove side gears (1) and thrust washers. See Fig 8.