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Measure and Adjust Side Gear End-Play

Fig 1: Checking Side Gear End Play (Typical)
GC0020132Courtesy of DAIMLERCHRYSLER CORP.
1 - ADAPTOR C-4996 (NOTE POSITION)
2 - DIAL INDICATOR SET
3 - DIFFERENTIAL ASSEMBLY
4 - SIDE GEAR
  1. Rotate the assembly (3). See Fig 1two full revolutions both clockwise and counterclockwise. Set up dial indicator (2) and record end play.
    Fig 2: Checking Side Gear End Play-Typical
    GC0020133Courtesy of DAIMLERCHRYSLER CORP.
    1 - ADAPTOR C-4996 (NOTE POSITION)
    2 - DIAL INDICATOR SET
    3 - DIFFERENTIAL ASSEMBLY
  2. Rotate side gear 90 degrees and take another measurement (2). See Fig 2. Again, rotate side gear 90 degrees and record a final measurement.
  3. Using the smallest end play recorded, shim that side gear to within 0.001 to 0.013 inch. The other side gear should be checked using the same procedure.
CAUTION: Side gear end play must be within 0.001 to 0.013 inch. Five select thrust washers are available: 0.027, 0.032, 0.037, 0.042, and 0.047 inch.