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Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Engine Cooling System & Automatic Transmission Cooling System >> Engine >> Housing-Engine Coolant Thermostat And Coolant Outlet Connector >> Installation >> 2.2L Diesel Engine

2.2L Diesel Engine

Fig 1: Thermostat Housing Components - 2.2L Diesel Engine
GC0040990Courtesy of DAIMLERCHRYSLER CORP.
1 - VENT HOSE
2 - THERMOSTAT HOUSING
3 - COOLANT HOSE
4 - FUEL LINE BRACKET (2.7L ONLY)
5 - UPPER RADIATOR HOSE
WARNING: Use extreme caution when engine is operating. Do not stand in direct line with fan. Do not put your hands near pulleys, belts or fan. Do not wear loose clothes.
  1. Clean all sealing surfaces.
  2. Position and install thermostat housing (2). See Figure. Tighten bolts to 9 N.m (80 lbs.in.).
    NOTE: Inspect condition of all clamps and hoses, replace as necessary.
  3. Connect coolant hoses and by-pass hose.
  4. Connect coolant temperature sensor electrical connector.
  5. Install generator, (Refer to ELECTRICAL/CHARGING/GENERATOR - INSTALLATION) .
  6. Close coolant drain.
  7. Install engine cover.
  8. Connect negative battery cable.
  9. Fill coolant system to proper level with appropriate coolant mixture, (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
  10. Start engine and inspect for leaks.