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Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Engine Cooling System & Automatic Transmission Cooling System >> Engine >> Assembly-Water Pump/Power Steering Pump >> Installation >> 2.2L Diesel

2.2L Diesel

  1. Position water pump/power steering pump assembly into engine compartment.
  2. Raise vehicle.
  3. Install all 5 power steering pump mounting bolts securing pump assembly to mounting plate. Tighten bolts to 28 N.m (21 ft. lbs.) torque.
  4. Tighten all remaining bolts securing mounting plate to engine to 28 N.m (21 ft. lbs.) torque.
  5. Lower vehicle.
  6. Install rear mounting bolt fastening water pump to the engine. Tighten bolt to 14 N.m (124 in. lbs.) torque.
  7. Remount A/C compressor to engine and install all 4 mounting bolts. Tighten bolts to 28 N.m (21 ft. lbs.) torque.
  8. Install EGR mixing chamber.
  9. Install heater bypass hose at to water pump.
  10. Install heater hose tube at water pump.
  11. Install lower radiator hose at inlet to water pump.
  12. Install fluid supply hose to power steering pump.
  13. Install generator, (Refer to ELECTRICAL/CHARGING/GENERATOR - INSTALLATION) .
  14. Install engine cooling module (radiator, fan, A/C condenser, and turbo intercooler), (Refer to COOLING/ENGINE/RADIATOR - INSTALLATION) .
  15. Raise vehicle.
  16. Using a lint free towel, wipe clean the open power steering hose end and the power steering pump port. Replace the used O-ring with new. Lubricate the O-ring with power steering fluid.
  17. Attach the power steering fluid pressure hose to the pump outlet port, (Refer to STEERING/PUMP - INSTALLATION) . Tighten power steering pressure hose tube nut to 32 N.m (23 ft. lbs.) torque.
  18. Install pump pulley, (Refer to STEERING/PUMP - INSTALLATION) . Tighten 3 mounting bolts to 28 N.m (21 ft. lbs.) torque.
  19. Install accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  20. Install lower engine compartment silencer assembly and the drive belt splash shield.
  21. Lower vehicle.
  22. Install engine top appearance cover.
  23. Connect battery negative (-) terminal.
  24. Fill cooling system, (Refer to COOLING/ENGINE/COOLANT - STANDARD PROCEDURE) .
  25. Fill power steering reservoir and perform POWER STEERING PUMP INITIAL OPERATION procedure, (Refer to STEERING/PUMP - STANDARD PROCEDURE) .
  26. Evacuate and recharge A/C system, (Refer to HEATING & AIR CONDITIONING - STANDARD PROCEDURE) .
  27. Check for leaks at all connections.
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