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Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Engine Cooling System & Automatic Transmission Cooling System >> Engine >> Assembly-Water Pump/Power Steering Pump >> Installation >> 1.6L Engine

1.6L Engine

NOTE: Water pump and power steering pump must be attached to one another before installation in vehicle. For proper procedure, (Refer to COOLING/ENGINE/WATER PUMP - ASSEMBLY) .
  1. Install water pump/power steering pump assembly into engine compartment in reverse of how it was removed.
  2. Install all four power steering pump mounting bolts. Tighten bolts to 28 N.m (21 ft. lbs.) torque.
  3. Install coolant outlet connector hose at water pump outlet. Install clamp.
  4. Using a lint free towel, wipe clean the open power steering hose end and the power steering pump port. Replace the used O-ring with new. Lubricate the O-ring with power steering fluid.
  5. Attach the power steering fluid pressure hose to the pump outlet port. Do not tighten the tube nut at this time.
  6. Install the bolt fastening the power steering pressure hose to the reservoir bracket.
  7. Tighten power steering pressure hose tube nut at power steering pump to 28 N.m (21 ft. lbs.) torque.
  8. Raise vehicle.
  9. Install heater tube hose at water pump fitting. Install clamp.
  10. Install radiator hose at inlet to water pump. Install clamp.
  11. If equipped with air conditioning:
    • Position A/C compressor, align mounting holes and install, but do not fully tighten, A/C compressor lower and upper mounting bolts.
    • Lower vehicle.
    • Tighten A/C compressor upper mounting bolts to 28 N.m (21 ft. lbs.) torque.
    • Raise vehicle.
    • Tighten A/C compressor lower mounting bolts to 28 N.m (21 ft. lbs.) torque.
  12. Install drive belt splash shield.
  13. Lower vehicle.
  14. Install generator (Refer to ELECTRICAL/CHARGING/GENERATOR - INSTALLATION) .
  15. Install power steering fluid reservoir. (Refer to STEERING/PUMP/RESERVOIR - INSTALLATION)
  16. Install accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELT - INSTALLATION) .
  17. Connect battery negative (-) terminal.
  18. Fill cooling system (Refer to COOLING - STANDARD PROCEDURE - FILLING COOLING SYSTEM) .
  19. Perform POWER STEERING PUMP INITIAL OPERATION procedure. (Refer to STEERING/PUMP - STANDARD PROCEDURE)
  20. Check for leaks at all hose connections.
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