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Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension System >> Rear Suspension >> Bushing-Axle Trailing Arm >> Removal

Bushing-Axle Trailing Arm: Removal

NOTE: Before proceeding, (Refer to SUSPENSION/REAR - WARNING) .
  1. Raise and support the vehicle. (Refer to LUBRICATION & MAINTENANCE/HOISTING - STANDARD PROCEDURE) .
    NOTE: Perform step  2. through step  5. on each side of the vehicle.
    Fig 1: Tire And Wheel Mounting Method
    GC0041085Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove the wheel mounting nuts (3), then the rear tire and wheel assembly.
    Fig 2: FLEX HOSE BRACKET ATTACHMENT
    GC0043367Courtesy of DAIMLERCHRYSLER CORP.
  3. Remove the screw (2) securing the rear brake flex hose (and wheel speed sensor cable if equipped) routing bracket (1) to the vehicle body above the leading end of the axle trailing arm (3).
    Fig 3: Cable Routing Bracket Fasteners
    GC0021775Courtesy of DAIMLERCHRYSLER CORP.
    1 - CABLE
    2 - ARM
    3 - FASTENERS
  4. Remove the two bolts (3) on the axle trailing arm securing the parking brake cable (1) and routing brackets to the axle trailing arm (2).
  5. Move the parking brake cable (1) from its mounted position away from the bottom of the trailing arm bushing and the forward bracket.
    Fig 4: Watts Linkage System
    GC0043361Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove the bolt (7), nut (1) and washer (2) securing the watts link bell crank (9) to the center of the axle (11). See Figure.
  7. Position a transmission jack or equivalent under the center of the axle raising it just enough to support the axle.
    Fig 5: Marking Bracket Location
    GC0021777Courtesy of DAIMLERCHRYSLER CORP.
    1 - SCRIBED LINE
    2 - AWL
    3 - BRACKET
  8. Using an awl (2), scribe a line (1) marking the location of one axle trailing arm bracket (3), side-to-side and front-to-rear, on the body of the vehicle. Perform this for the bracket on the opposite side of the vehicle as well.
    Fig 6: TRAILING ARM MOUNTING TO BODY
    GC0043365Courtesy of DAIMLERCHRYSLER CORP.
  9. Remove the bolts (4) securing both trailing arm forward brackets (3) to the body (2) of the vehicle.
  10. Using the lower shock mounts as a pivot point, pry down on the forward end of the trailing arms and place a block of wood between the top of the arms and the body of the vehicle just to the rear of the forward mounting bracket. Be careful not to pinch any hoses or cables.
    Fig 7: Rear Axle & Mounting Brackets
    GC0043360Courtesy of DAIMLERCHRYSLER CORP.
  11. Remove the nut (3) and thru-bolt (1) fastening the trailing arm forward bracket (2) to the axle trailing arm bushing requiring service.
    Fig 8: BUSHING REMOVAL
    GC0043366Courtesy of DAIMLERCHRYSLER CORP.
  12. Place Receiver (1), Special Tool 8405-1, on Press (6), Special Tool C-4212F, and tighten the set-screw.
  13. Place the special tool assembly over the bushing (3) as shown. When properly installed, the Press screw-drive (4) will be toward the center of the vehicle. Note the curve on the axle trailing arm (5). This curve prevents the tool from being properly installed in the opposite direction.
  14. Tighten the Press screw-drive (4), pressing the bushing (3) out of the trailing arm (2) into the Receiver (1).
  15. Remove the tool and the bushing from the trailing arm. Discard the used bushing.
  16. If the opposite side bushing needs to be removed, repeat step  11. through step  15. on the opposite bushing.