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Reverse Shaft: Disassembly

WARNING: This page is about a different variant/trim than selected.
Fig 1: Remove Bearing Retaining Screw
GC0022203Courtesy of DAIMLERCHRYSLER CORP.
1 - GLOVE
2 - SCREW
3 - BEARING
  1. Remove roller bearing retaining screw (2). See Fig 1. Use glove or install shaft assembly to soft-jawed vice.
    Fig 2: Remove Bearing and Reverse Gear
    GC0022204Courtesy of DAIMLERCHRYSLER CORP.
    1 - PRESS RAM
    2 - PROTECTOR 8923
    3 - BEARING
    4 - GEAR/SYNCHRO
    5 - BEARING SPLITTER P-334
  2. Set reverse shaft assembly on arbor press bed supported by bearing splitter P-334. Using Protector 8923 (2). See Fig 2.
    Fig 3: Reverse Gear and Synchronizer
    GC0022205Courtesy of DAIMLERCHRYSLER CORP.
    1 - REVERSE GEAR
    2 - SYNCHRONIZER
    3 - NEEDLE BEARINGS
    4 - BLOCKER RING
  3. Remove reverse gear (1), thrust washer, and bearing (3) from reverse shaft assembly. See Fig 3.
    Fig 4: Reverse Synchronizer Sleeve
    GC0022206Courtesy of DAIMLERCHRYSLER CORP.
    1 - SYNCHRO SLEEVE
    2 - GROOVE UP
    3 - GEAR/SYNCHRO HUB
  4. Remove synchronizer sleeve (1) and strut assemblies from gear/synchronizer hub (3) assembly. See Fig 4.
    Fig 5: Reverse Blocker Ring
    GC0022208Courtesy of DAIMLERCHRYSLER CORP.
    1 - BLOCKER RING
    2 - SHAFT ASSY.
  5. Remove blocker ring (1) from reverse shaft assembly (2). See Fig 5.
    Fig 6: Reverse Gear Needle Bearings
    GC0022209Courtesy of DAIMLERCHRYSLER CORP.
    1 - NEEDLE BEARING (2)
  6. Remove needle bearings (1) from reverse shaft. See Fig 6.
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