Reverse Shaft: Assembly

WARNING: This page is about a different variant/trim than selected.

Fig 1: Reverse Synchronizer Sleeve

GC0022206

Courtesy of DAIMLERCHRYSLER CORP.

1 - SYNCHRO SLEEVE

2 - GROOVE UP

3 - GEAR/SYNCHRO HUB

Install synchronizer sleeve (1) to gear/hub assembly (3) with GROOVE UP (2). See Fig 1.

Fig 2: Synchronizer Strut Assembly
Courtesy of DAIMLERCHRYSLER CORP.

1 - STRUT (3)
Install three synchronizer strut (1) assemblies. See Fig 2.

Fig 3: Reverse Gear Needle Bearings
Courtesy of DAIMLERCHRYSLER CORP.

1 - NEEDLE BEARING (2)
Install needle bearings (1) to reverse shaft. See Fig 3.

Fig 4: Reverse Blocker Ring
Courtesy of DAIMLERCHRYSLER CORP.

1 - BLOCKER RING

2 - SHAFT ASSY.

Install reverse blocker ring (1) to shaft assembly (2). See Fig 4.

Fig 5: Reverse Gear and Synchronizer

GC0022205

Courtesy of DAIMLERCHRYSLER CORP.

1 - REVERSE GEAR

2 - SYNCHRONIZER

3 - NEEDLE BEARINGS

4 - BLOCKER RING

Install gear/synchronizer (1) assembly to shaft. Verify that blocker ring (4) is seated into synchronizer hub for proper assembly. See Fig 5.

Fig 6: Thrust Washer
Courtesy of DAIMLERCHRYSLER CORP.

1 - THRUST WASHER

Install thrust washer (1). See Fig 6.

Fig 7: Installing Roller Bearing

GC0022212

Courtesy of DAIMLERCHRYSLER CORP.

1 - INSTALLER 6448A

2 - BEARING

3 - THRUST WASHER

Install bearing (1). Press into place using Installer 6448A (1). See Fig 7.

Fig 8: Install Bearing Retaining Screw
Courtesy of DAIMLERCHRYSLER CORP.

1 - SCREW
Install NEW bearing retaining screw (1). See Fig 8.

Fig 9: Torque Retaining Screw
Courtesy of DAIMLERCHRYSLER CORP.

1 - TORQUE WRENCH

2 - SCREW
Torque (1) bearing retaining screw (2) to 95 N.m (70 ft. lbs.). See Fig 9.