Input Shaft: Assembly

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Fig 1: Cross Sectional View - Input Shaft

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1 - 5TH SYNCHRONIZER

2 - 5TH SPEED GEAR

3 - 5TH GEAR BUSHING

4 - 4TH SPEED GEAR

5 - 3/4 SYNCHRONIZER

6 - 3RD SPEED GEAR

7 - THRUST PLATE

8 - 2ND GEAR (FIXED)

9 - 1ST GEAR (FIXED)

10 - INPUT SHAFT

11 - THRUST WASHER

12 - 3RD GEAR BEARING

13 - THRUST WASHER

14 - BLOCKER RING

15 - 4TH GEAR BEARING

16 - BUSHING

17 - BEARING

18 - BLOCKER RING

Fig 2: 3rd Gear Thrust Bearing Installation

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1 - THRUST BEARING

2 - THRUST PLATE

3 - PROTECT BUTTON 8917

Install 3rd gear thrust washer (1). See Fig 2. See Fig 1.

Fig 3: 3rd Gear Needle Bearing Installation
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1 - NEEDLE BEARINGS (2)
Install 3rd Gear needle bearings (1). See Fig 3.

Fig 4: 3rd Gear Installation
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1 - 3RD GEAR
Install 3rd gear (1). See Fig 4.

Fig 5: 3rd Gear Blocker Ring Installation
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1 - BLOCKER RING
Install 3rd gear blocker ring (1). See Fig 5.

Fig 6: 3rd Gear Thrust Bearing Installation
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1 - THRUST BEARING

Install 3rd gear thrust bearing (1). See Fig 6.

Fig 7: 3/4 Synchro Installation

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1 - INSTALLER 6448A

2 - 3/4 SYNCHRONIZER

3 - BLOCKER RING

4 - 3RD GEAR

Install 3rd gear thrust washer.
Install 3rd/4th gear synchronizer (2) to shaft. Before pressing synchronizer (2) onto shaft, lift upward on 3rd gear and blocker ring (3) to engage the guides of the blocker ring to the recesses of the synchronizer body. See Fig 7 . Press synchronizer into place using Installer 6448A (1).

Fig 8: 4th Gear Blocker Ring Installation
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1 - BLOCKER RING
Install 4th gear blocker ring (1), engaging guides in ring to recesses in synchronizer body. See Fig 8.

Fig 9: Install 4th Gear Bushing
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1 - BUSHING

Fig 10: 4th Gear Bushing Installation
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1 - INSTALLER 6448A

2 - BUSHING
Install and press 4th gear needle bearing bushing (1) using Installer 6448A. See Fig 9.

Fig 11: Install 4th Gear Needle Bearing
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1 - NEEDLE BEARING
Install 4th gear needle bearing (1). See Fig 11.

Fig 12: Install 4th Gear
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1 - 4TH GEAR
Install 4th gear (1). See Fig 12.

Fig 13: Install 5th Gear Bushing
Courtesy of DAIMLERCHRYSLER CORP.

1 - INSTALLER 6448A

2 - BUSHING
Install 5th gear bushing (2). See Fig 13.

Fig 14: Install 5th Gear Needle Bearing
Courtesy of DAIMLERCHRYSLER CORP.

1 - NEEDLE BEARING

2 - BUSHING
Install 5th gear needle bearing (1). See Fig 14.

Fig 15: Install 5th Gear
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1 - 5TH GEAR
Install 5th gear (1). See Fig 15.

Fig 16: Install 5th Gear Blocker Ring
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1 - BLOCKER RING
Install 5th gear blocker ring (1). See Fig 16.

Fig 17: Install 5th Gear Synchronizer
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1 - 5TH GEAR SYNCHRONIZER
Install 5th gear synchronizer (1) to shaft. Position Tool 6448A over synchronizer and begin press operation. See Fig 17.

Fig 18: 5th Gear Synchronizer Installation

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1 - TOOL 6448A

2 - 5TH GEAR SYNCHRONIZER

3 - BLOCKER RING

4 - 5TH GEAR

While pressing synchronizer (2) onto shaft, lift upward on 5th gear and blocker ring to engage the guides of the blocker ring (3) to the recesses of the synchronizer body. See Fig 18 .