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Clutch BELLHOUSING: Assembly

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Fig 1: Differential Bearing Shim
GC0022115Courtesy of DAIMLERCHRYSLER CORP.
1 - SHIM (SELECT)
  1. Install differential bearing select shim (1) into clutch bellhousing pocket. See Fig 1.
    Fig 2: Differential Bearing Cup Installation
    GC0022113Courtesy of DAIMLERCHRYSLER CORP.
    1 - HANDLE C-4171
    2 INSTALLER 8866
    3 - BEARING CUP
  2. Using Installer 8866 (2) and Handle C-4171 (1), install differential bearing cup (3) into clutch bellhousing until cup bottoms into bore. See Fig 2.
    Fig 3: Input Shaft Bearing Orientation
    GC0022111Courtesy of DAIMLERCHRYSLER CORP.
    1 - INPUT SHAFT BEARING
    2 - LETTERS UP (OUTWARD)
  3. Position input shaft bearing (1) to bore with letters outward (2). See Fig 3.
    Fig 4: Input Shaft Bearing Installation
    GC0022110Courtesy of DAIMLERCHRYSLER CORP.
    1 HANDLE C-4171
    2 - INSTALLER 8921
    3 - INPUT SHAFT ROLLER BEARING
  4. Using Installer 8921(2) and Handle C-4171(1), install input shaft roller bearing (3) until it bottoms in bore. See Fig 4.
    Fig 5: Output Shaft Bearing Race Orientation
    GC0022112Courtesy of DAIMLERCHRYSLER CORP.
    1 - OUTPUT SHAFT BEARING RACE
    2 - SMALL DIAMETER DOWN (INWARD)
  5. Install output shaft bearing race (1) to bore. Orient smaller inside diameter downward (toward case) (2). See Fig 5.
    Fig 6: Output Shaft Bearing Installation
    GC0022049Courtesy of DAIMLERCHRYSLER CORP.
    1 - HANDLE C-4171
    2 -INSTALLER 8871
    3 - OUTPUT SHAFT BEARING RACE
  6. Using Installer 8871 (2) and Handle C-4171(1), install output shaft bearing race (3) until it bottoms in bore. See Fig 6.
    Fig 7: Shift Shaft Ball Bearing Installation
    GC0022114Courtesy of DAIMLERCHRYSLER CORP.
    1 - BALL BEARING
    2 -REMOVER/INSTALLER 8868
  7. Using appropriate end of Remover/Installer 8868 (2), install shift shaft ball bearing (1) until tool bottoms on case. See Fig 7.
    Fig 8: Input Shaft Seal Installation
    GC0022064Courtesy of DAIMLERCHRYSLER CORP.
    1 - INSTALLER 8864
    2 - SEAL, INPUT SHAFT
  8. Using Installer 8864 (1), install input shaft (2) oil seal until tool bottoms on case. See Fig 8.
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