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40/41TE Transaxle

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Air Cleaner Assembly
GC0022226Courtesy of CHRYSLER LLC
1 - AIR CLEANER ASSEMBLY
  1. Disconnect battery cables.
  2. Remove air cleaner assembly (1). See Fig 1.
    Fig 2: Removing/Installing Battery
    GC0021162Courtesy of CHRYSLER LLC
    1 - BATTERY
  3. Remove battery (1). See Fig 2.
    Fig 3: Removing/Installing Battery Tray
    GC0021163Courtesy of CHRYSLER LLC
  4. Remove battery tray (1). See Fig 3.
    Fig 4: Identifying External Components & Connectors
    GC0022232Courtesy of CHRYSLER LLC
    1 - SOLENOID/PRESSURE SWITCH ASSY. CONNECTOR
    2 - INPUT SPEED SENSOR CONNECTOR
    3 - OUTPUT SPEED SENSOR CONNECTOR
    4 - TRANSMISSION RANGE SENSOR CONNECTOR
  5. Remove uppermost starter-to-transaxle bellhousing bolt and remove transaxle dipstick & tube. Plug hole to prevent debris from entering transaxle.
  6. Disconnect gearshift cable from manual valve lever. Remove gearshift cable from trans mount bracket and position cable out of the way.
  7. Using Release Tool 8875A, disconnect transaxle oil cooler lines.
  8. Disconnect input speed sensor connector (2). See Fig 4.
  9. Disconnect output speed sensor connector (3).
  10. Disconnect transmission range sensor connector (4).
  11. Disconnect solenoid/pressure switch assembly connector (1).
    Fig 5: Positioning Power Steering hose Support Bracket & Installing Collar
    GC0021238Courtesy of CHRYSLER LLC
    1 - POWER STEERING HOSE
    2 - BOLT
  12. Raise vehicle on hoist.
  13. Remove front wheel covers (if equipped) and front wheel/tire assemblies.
  14. Remove left splash shield.
  15. Remove left and right halfshaft assemblies. Refer to DIFFERENTIAL & DRIVELINE for proper procedures.
  16. Disconnect power steering hose from structural collar (1). See Fig 5.
    Fig 6: Locating Left Lateral Strut/Collar
    GC0041079Courtesy of CHRYSLER LLC
    1 - TRANSAXLE
    2 - COLLAR
    3 - OIL PAN
    4 - STRUT
  17. Remove the left engine-to-transaxle lateral bending brace and structural collar (2). See Fig 6.
    Fig 7: Removing/Installing Bellhousing Dust Cover
    GC0022228Courtesy of CHRYSLER LLC
    1 - DUST COVER (IF EQUIPPED)
  18. Remove bellhousing dust cover (1). See Fig 7.
    Fig 8: Removing/Installing Right Lateral Bending Brace - Typical
    GC0020068Courtesy of CHRYSLER LLC
    1 - TRANSAXLE
    2 - ENGINE
    3 - LATERAL BENDING BRACE
  19. Remove the right engine-to-transaxle lateral bending brace (3). See Fig 8.
    Fig 9: Removing/Installing Starter Motor
    GC0020069Courtesy of CHRYSLER LLC
    1 - BOLT
    2 - GROUND
    3 - STARTER
    4 - BOLT
  20. Disconnect starter motor electrical connections.
  21. Remove starter motor (3). See Fig 9.
  22. Remove lower starter-to-transaxle bellhousing lower bolt and position starter motor out of the way.
    Fig 10: Identifying Left Mount & Bolt
    GC0021169Courtesy of CHRYSLER LLC
  23. Remove gearshift cable bracket. Position cable out of the way.
  24. Remove four drive plate-to-torque converter bolts.
  25. Support engine assembly with screw jack and wood block.
  26. Remove transmission upper mount to bracket bolts (1). See Fig 10.
    Fig 11: Removing/Installing Transaxle
    GC0022234Courtesy of CHRYSLER LLC
    1 - BOLT (3)
    2 - TRANSAXLE
  27. Lower engine/transaxle to gain access to and remove transaxle-to-engine bolts (1). See Fig 11.
  28. Remove transaxle (2) from vehicle.
  29. If replacing transaxle, remove upper mount bracket and gearshift cable bracket and transfer to new/replacement transaxle.
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