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Cylinder Head Cover

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Cylinder Head Cover Gasket & Spark Plug Well Seals
GC0021200Courtesy of CHRYSLER LLC
1 - SPARK PLUG WELL SEALS
2 - GASKET
NOTE: Replace spark plug well seals (1) and bolt seals when installing a new cylinder head cover gasket (2).
  1. Install new cylinder head cover gaskets (2) and spark plug well seals (1). See Fig 1.
    Fig 2: Cylinder Head Cover Bolt Assembly
    GC0021573Courtesy of CHRYSLER LLC
  2. Replace cylinder head cover bolt seals. See Fig 2.
    Fig 3: Identifying Sealer Locations
    GC0021199Courtesy of CHRYSLER LLC
    1 - SEALER LOCATION
    CAUTION: Do not allow oil or solvents to contact the timing belt as they can deteriorate the rubber and cause tooth skipping.
  3. Apply Mopar® Engine RTV GEN II at the camshaft cap corners and at the top edges of the 1/2 round seal (1). See Fig 3.
    Fig 4: Cylinder Head Cover Tightening Sequence (Typical Cover Shown)
    GC0021574Courtesy of CHRYSLER LLC
    CAUTION: When installing cylinder head cover bolts, be careful not to interchange the two (2) center bolts with the seven (7) perimeter bolts. The two (2) center bolts contain an aluminum washer between the bolt head and torque limiter for sealing purposes.
  4. Install cylinder head cover assembly to cylinder head. Install all bolts, ensuring the two (2) bolts containing the sealing washer are located in the center locations of cover. Tighten bolts in sequence shown. See Fig 4. Using a 3 step torque method as follows:
    • Tighten all bolts to 4.5 N.m (40 in. lbs.).
    • Tighten all bolts to 9.0 N.m (80 in. lbs.).
    • Tighten all bolts to 12 N.m (105 in. lbs.).
  5. Install ignition coil and spark plug wires. Tighten fasteners to 12 N.m (105 in. lbs.).
    Fig 5: Identifying PCV & Make-Up Air Hose
    GC0042792Courtesy of CHRYSLER LLC
    1 - PCV HOSE
    2 - MAKE-UP AIR HOSE
  6. If the PCV valve was removed, apply Mopar® Thread Sealant with Teflon to threads and install valve to cylinder head cover. Tighten PCV valve to 8 N.m (70 in. lbs.).
  7. Connect PCV (1) and make-up air (2) hoses to cylinder head cover. See Fig 5.
    Fig 6: View Of Intake Cover
    GC0042793Courtesy of CHRYSLER LLC
    1 - INTAKE MANIFOLD COVER
    2 - MAP SENSOR
  8. Install upper intake manifold. Refer to INSTALLATION .
  9. Install intake manifold cover (1).
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