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Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 58 (Exhaust System & Turbocharger) >> Turbocharger System >> Charge Air Cooler And Hoses >> Removal >> Removal-Charge Air Cooler

Removal-Charge Air Cooler

WARNING: This page is about a different car, the 2007 Chrysler PT Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Upper Radiator Closure Panel & Center Brace
GC0019362Courtesy of CHRYSLER LLC
  1. Drain cooling system. Refer to STANDARD PROCEDURE .
  2. Remove air cleaner housing. Refer to HOUSING-AIR CLEANER .
  3. Disconnect negative battery cable.
  4. Disconnect positive battery cable.
  5. Remove battery and battery tray. Refer to REMOVAL .
  6. Remove grille. Refer to REMOVAL .
  7. Remove upper radiator closure panel (1) and center brace (2). Refer to REMOVAL .
    Fig 2: Cooling Module - 2.4L Turbo
    GC0019361Courtesy of CHRYSLER LLC
    1 - RADIATOR FAN FASTENERS
    2 - CHARGE AIR COOLER FASTENERS
    3 - RADIATOR FAN CONNECTOR
    4 - CHARGE AIR COOLER
  8. Remove front bumper fascia. Refer to REMOVAL .
  9. Remove front bumper. Refer to REMOVAL .
  10. Loosen charge air cooler hose clamps. Disconnect charge air cooler hoses.
  11. Remove radiator fan. Refer to REMOVAL .
  12. Remove charge air cooler fasteners (2).
  13. Remove radiator. Refer to REMOVAL .
  14. Remove charge air cooler.
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