Installation - High Pressure Lines
| 1 - HIGH PRESSURE LINE |
| 2 - CYLINDER HEAD COVER |
| 3 - FUEL RAIL |
WARNING:
High-pressure fuel lines deliver fuel under extreme pressure from the injection pump to the injectors. This maybe as high as 1600 bar (23,200 psi). Use extreme caution when inspecting for high-pressure fuel leaks. Fuel under this amount of pressure can penetrate skin causing personal injury or death. Inspect high-pressure fuel leaks with a sheet of cardboard. Wear safety goggles and adequate protective clothing when servicing fuel system.
WARNING:
No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel. Risk of injury to eyes and skin from contact with fuel. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing.
- Loosen the fuel rail mounting bolts to install lines free of stress.CAUTION: Inspect sealing cone at lines. Replace if compression points exist. Ensure lines are exactly located.
- Position and install fuel lines (1). See Fig 1. Tighten to 22 N.m (195 in. lbs.) using a wrench to counterhold at threaded connection.
- Tighten fuel rail (3) to 14 N.m (124 in. lbs.).
- Connect negative battery cable.WARNING: High-pressure fuel lines deliver fuel under extreme pressure from the injection pump to the injectors. This maybe as high as 1600 bar (23,200 psi). Use extreme caution when inspecting for high-pressure fuel leaks. Fuel under this amount of pressure can penetrate skin causing personal injury or death. Inspect high-pressure fuel leaks with a sheet of cardboard. Wear safety goggles and adequate protective clothing when servicing fuel system.
- Start engine and inspect for leaks.
- Install engine cover. On 1.6L, (Refer to ENGINE - INSTALLATION) or on 2.4L, (Refer to ENGINE - INSTALLATION) .