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Cylinder Head: Inspection

Fig 1: Checking Cylinder Head Flatness
GC0021472Courtesy of DAIMLERCHRYSLER CORP.
1 - FEELER GAUGE
2 - STRAIGHT EDGE
  1. Cylinder head must be flat within 0.1 mm (0.004 in.). See Fig 1.
  2. Inspect camshaft bearing journals for scoring.
    Fig 2: Checking Wear on Valve Guide-Typical
    GC0021034Courtesy of DAIMLERCHRYSLER CORP.
    1 - TOP
    2 - MIDDLE
    3 - BOTTOM
    4 - CUT AWAY VIEW OF VALVE GUIDE MEASUREMENT LOCATIONS
  3. Remove carbon and varnish deposits from inside of valve guides with a reliable guide cleaner.
  4. Using a small hole gauge and a micrometer, measure valve guides in 3 places top, middle and bottom (1,2,3). See Fig 2. (Refer to ENGINE - SPECIFICATIONS) , Replace guides if they are not within specification.
    Fig 3: Valve Guide Height
    GC0021035Courtesy of DAIMLERCHRYSLER CORP.
    1 - VALVE GUIDE
    2 - 13.25 - 13.75 MM (0.521 - 0.541 IN.)
    3 - SPRING SEAT
  5. Check valve guide height (2). See Fig 3.