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Lower Intake Manifold

Fig 1: Lower Intake Manifold
GC0021556Courtesy of DAIMLERCHRYSLER CORP.
1 - LOWER INTAKE MANIFOLD
2 - LOWER INTAKE MOUNTING BOLTS
  1. Clean manifold sealing surfaces.
  2. Inspect and replace intake manifold seals as necessary.
  3. Position lower intake manifold (1).
  4. Install lower intake manifold mounting bolts (2). Tighten bolts to 26 N.m (230 in. lbs.). See Fig 1.
  5. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  6. Insert fuel injector nozzles into openings in lower intake manifold. Seat the injectors in place. Install fuel rail fasteners. Tighten fuel rail mounting fasteners to 22.5 N.m +/- 3 N.m (200+/-30 in. lbs.).
  7. Connect fuel injector electrical connectors.
  8. Connect fuel line to fuel rail.
  9. Install upper intake manifold (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION)  .
  10. Connect negative battery cable.
  11. Start engine and check for leaks.
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