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Home >> Chrysler >> 2006 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 1.6L SOHC Engine >> Cover-Cylinder Head >> Removal

Cover-Cylinder Head: Removal

Fig 1: PCV Valve Location
GC0019601Courtesy of DAIMLERCHRYSLER CORP.
  1. Disconnect the negative battery cable.
  2. Remove upper intake manifold (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - REMOVAL)  .
  3. Disconnect make-up air hose and PCV hoses from cylinder head cover. See Fig 1.
    Fig 2: Rubber Insulators And Ignition Coil
    GC0019925Courtesy of DAIMLERCHRYSLER CORP.
    1 - RUBBER ISOLATORS_1
    2 - COIL_2
  4. Disconnect the ignition coil (2) and capacitor electrical connectors.
  5. Remove the spark plug cables, twist spark plug boots, then pull straight up.
  6. Remove ignition coil bolts and then remove the ignition coil and spark plug cables as an assembly.
  7. Remove ignition coil capacitor.
    Fig 3: Cylinder Head Cover
    GC0021480Courtesy of DAIMLERCHRYSLER CORP.
  8. Remove cylinder head cover (2) bolts.
  9. Remove cylinder head cover (2).