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Diesel Engine

Fig 1: Battery Location
GC0041016Courtesy of DAIMLERCHRYSLER CORP.
1 - BATTERY
2 - PASSENGER SEAT
  1. Disconnect negative battery (1) cable located under passenger seat.
  2. Remove engine cover.
  3. Raise vehicle on hoist.
    Fig 2: LOWER SILENCER
    GC0041015Courtesy of DAIMLERCHRYSLER CORP.
    1 - ENGINE COMPARTMENT SILENCER
    2 - ACCESSORY DRIVE BELT SPLASH SHIELD
  4. Remove engine compartment lower silencer (1). See Fig 2.
  5. Disconnect turbocharger outlet pipe to charge air cooler at turbocharger.
  6. Disconnect exhaust pipe from turbocharger downpipe.
  7. Remove turbocharger downpipe to turbo retaining bolts and remove downpipe.
  8. Disconnect turbocharger oil return line at turbocharger.
  9. Lower vehicle.
  10. Remove coolant recovery pressure container (Refer to COOLING/ENGINE/COOLANT RECOVERY PRESS CONTAINER - REMOVAL) .
  11. Disconnect air cleaner to turbocharger hose at turbocharger.
  12. Remove exhaust manifold heat shield.
  13. Disconnect turbocharger oil feed line at turbocharger and cylinder head. Remove exhaust manifold retaining nut holding oil feed line and remove line from engine.
  14. Disconnect wastegate actuator hose at actuator.
  15. Remove exhaust manifold retaining nuts and remove exhaust manifold and turbocharger assembly from cylinder head.
  16. Clamp exhaust manifold/turbocharger assembly into a vise. Separate turbocharger from exhaust manifold.
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