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Engine - 1.6L SOHC: Radiator: Installation

  1. Install the lower air seal to radiator. See Figure.
  2. Position radiator into mounting position.
  3. Position A/C condenser against radiator. Hand start lower fasteners.
  4. Install radiator fan/shroud assembly. Hand start upper fasteners and remaining side fasteners that hold AC condenser also.
  5. Raise vehicle on hoist.
  6. Connect the lower air seal to the side air seals. See Figure.
  7. Install two remaining lower radiator fan shroud fasteners to radiator. See Figure. Torque fasteners to 6 N.m (55 in. lbs.).
  8. Connect lower radiator hose. Align the hose and position the clamp so it will not interfere with engine components.
  9. Connect the radiator fan motor electrical connector. See Figure.
  10. Close radiator draincock.
  11. Lower vehicle.
  12. Torque radiator fan shroud fasteners to 6 N.m (55 in. lbs.).
  13. Torque AC condenser fasteners to 8 N.m (70 in. lbs.).
  14. Connect upper radiator hose and overflow hose. See Figure. Align the upper radiator hose and position the clamp to prevent interference with the engine or hood.
  15. Install upper radiator closure panel (Refer to BODY/EXTERIOR/RADIATOR CLOSURE PANEL - INSTALLATION) .
  16. Install grille (Refer to BODY/EXTERIOR/GRILLE - INSTALLATION) .
  17. Connect negative battery cable.
  18. Fill cooling system with coolant (Refer to COOLING/ENGINE - STANDARD PROCEDURE) .
  19. Operate engine until it reaches normal operating temperature. Check cooling system for correct fluid level and leaks.
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