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Home >> Chrysler >> 2005 >> PT Cruiser Base, 2D Convertible, Standard >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Interior & Exterior >> Convertible Top >> Folding Top Cover Assembly >> Removal

Folding Top Cover Assembly: Removal

  1. Open the folding top to half position that each area is able to access. See Fig 1.
    Fig 1: PARTIAL UP POSITION
    GC0022260Courtesy of DAIMLERCHRYSLER CORP.
  2. Unscrew 12 screws to remove Canopy from front header. See Fig 2.
  3. Remove canopy adhesive tape from the front header edges.
  4. Remove tension cable with two spring clips on each side. See Fig 3 and Fig 4.
    Fig 2: TOP COVER FRONT HEADER
    GC0022259Courtesy of DAIMLERCHRYSLER CORP.
    1 - ATTACHING SCREWS (12)
    Fig 3: CABLE
    GC0022267Courtesy of DAIMLERCHRYSLER CORP.
    1 - THREE CLIPS
    2 - CABLE END
    Fig 4: TENSION CABLE SPRING
    GC0022268Courtesy of DAIMLERCHRYSLER CORP.
    1 - CABLE
    2 - SPRING
  5. Fold the canopy back to the B-Bow. See Fig 5.
  6. Unscrew nine screws to remove the headliner from the front header.
  7. Remove five screws from each bow strip. See Fig 6.
    Fig 5: CANOPY FOLDED BACK
    GC0022264Courtesy of DAIMLERCHRYSLER CORP.
    Fig 6: C-BOW & D-BOW
    GC0022257Courtesy of DAIMLERCHRYSLER CORP.
    1 - C-BOW
    2 - D-BOW
  8. Remove the headliner attachments (elastic straps) from the folding top frame.
  9. Remove C-Post flaps from the C-Post stamping (two expanding two rivets per side).
  10. Remove screws from the floating bow to detach the headliner. See Fig 7.
    Fig 7: FOLDING TOP FRAMEWORK
    GC0022256Courtesy of DAIMLERCHRYSLER CORP.
    1 - F-BOW (FLOATING BOW)
    2 - E-BOW (EDGE BOW)
    3 - D-BOW
    4 - C-BOW
    5 - B-BOW
    6 - A-BOW header)
    7 - FRONT RAIL
    8 - TEEPEE LINKS
    9 - B-BOW LINK
    10 - CENTER RAIL
    11 - C-POST STAMPING
    12 - C-POST LINK
    13 - MAIN PIVOT BRACKET
    14 - TENSION STRAP ASSEMBLY
  11. Remove the headliner extrusion profile from the backlite frame. See Fig 8.
  12. Remove five screws from the edge bow strip. See Fig 9.
  13. The headliner is now loose. Store it in a clean place.
  14. Detach the hook and loop strips from the framework. See Fig 10.
    Fig 8: WATER TROUGH
    GC0022244Courtesy of DAIMLERCHRYSLER CORP.
    1 - WATER TROUGH
    Fig 9: C-BOW, D-BOW & E-BOW
    GC0022258Courtesy of DAIMLERCHRYSLER CORP.
    1 - C-BOW
    2 - D-BOW
    3 - E-BOW (EDGE BOW)
    Fig 10: HOOK AND LOOP STRIP
    GC0022263Courtesy of DAIMLERCHRYSLER CORP.
    1 - HOOK AND LOOP STRIP
  15. Detach the rear window defogger wire connectors from the rear window defogger pigtails (1 per side) and pull them through the wire slings.
  16. Open the C-Post seal and drill the four rivets out.
  17. The C-Post seal gets loose together with the seal retainer and the canopy cover itself.