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Folding Top Assembly: Removal

NOTE: The entire folding top assembly should never be adjusted at its mounting points. The folding top has been fixture set to correlate with the location of the side glass. This service information describes the process to replace the folding by locating the new folding top in the same position as the part requiring replacement.
  1. Begin with the folding top in the raised position.
  2. Remove the rear seat cushion. (Refer to BODY/SEATS/SEAT CUSHION - REMOVAL) .
  3. Remove the interior quarter trim panels. (Refer to BODY/INTERIOR/QUARTER PANEL TRIM - REMOVAL) .
  4. Remove the rear seat back. (Refer to BODY/SEATS/SEAT BACK - REMOVAL) .
  5. Remove the well liner. See Fig 1 and Fig 2.
    Fig 1: WELL LINER
    GC0022245Courtesy of DAIMLERCHRYSLER CORP.
    Fig 2: CONVERTIBLE TOP WELL
    GC0022247Courtesy of DAIMLERCHRYSLER CORP.
    1 - PUSH PIN FASTENERS, IF EQUIPPED
    2 - CONVERTIBLE TOP WELL
    3 - REAR SEAT BACK PANEL
    4 - BODY
  6. Remove the hydraulic pump cover. See Fig 3.
  7. Remove 2 nuts at the hydraulic pump assembly. See Fig 4.
  8. Remove 6 push-in clips (3/side) on the hydraulic hoses and wire harness. See Fig 5.
    Fig 3: HYDRAULIC PUMP COVER
    GC0022255Courtesy of DAIMLERCHRYSLER CORP.
    1 - TENSION STRAP PLUG
    2 - SHELF PANEL
    3 - PROTECTIVE COVER
    4 - HYDRAULIC PUMP
    Fig 4: PUMP MOUNTING
    GC0022250Courtesy of DAIMLERCHRYSLER CORP.
    1 - MOTOR/HYDRAULIC PUMP RETAINING NUTS
    Fig 5: MOTOR/HYDRAULIC PUMP ASSEMBLY
    GC0022254Courtesy of DAIMLERCHRYSLER CORP.
    1 - MOTOR/HYDRAULIC PUMP CONNECTOR
    2 - MOTOR/HYDRAULIC PUMP RELAY
    3 - MOTOR/HYDRAULIC PUMP RELAY CONNECTOR
  9. Detach the water trough from the folding top floating bow. See Fig 6.
  10. Lower the folding top into the stowed position.
  11. Disconnect the wire harness from the main body harness at the left side support bracket (between the main pivot bracket and the rear seat back support)
    Fig 6: DRAIN TROUGH
    GC0022249Courtesy of DAIMLERCHRYSLER CORP.
    1 - SHELF TROUGH
    2 - REAR CLOSURE GROMMET
    3 - SHELF PANEL
  12. Remove the support brackets. See Fig 7.
  13. Remove the exterior belt molding. See Fig 8 and Fig 9.
  14. Find 3 bolts attaching each main pivot bracket to the vehicle body but do not remove the bolts at this time.
  15. Remove one bolt from the main pivot bracket and mark the position of the main pivot bracket hole to the body (paint, a marker or a scribe are suggested). See Fig 10.
  16. Replace the bolt and snug until later.
    Fig 7: SHELF SEAT BRACKET
    GC0022251Courtesy of DAIMLERCHRYSLER CORP.
    1 - ATTACHING SCREWS (3 PER SIDE)
    2 - ATTACHING NUTS (2 PER SIDE)
    3 - SEAT BACK SUPPORT BRACKET TO FOLDING TOP PIVOT BRACKET
    Fig 8: REAR WEATHERSTRIP
    GC0022243Courtesy of DAIMLERCHRYSLER CORP.
    1 - REAR WEATHERSTRIP
    2 - WATER TROUGH
    Fig 9: TROUGH AND WEATHERSTRIP
    GC0022253Courtesy of DAIMLERCHRYSLER CORP.
    1 - REAR UPPER DECK MOLDING ATTACHING SCREWS
    Fig 10: CYLINDER BOLTS
    GC0022252Courtesy of DAIMLERCHRYSLER CORP.
    1 - HYDRAULIC CYLINDER RETAINING BOLTS
    2 - SEAT BACK SUPPORT BRACKET
  17. Remove the main pivot bracket attaching bolts. See Fig 11.
  18. Remove the folding top assembly from the vehicle.
Fig 11: FOLDING TOP ASSEMBLY
GC0022246Courtesy of DAIMLERCHRYSLER CORP.
1 - FOLDING TOP ASSEMBLY
2 - FOLDING TOP PIVOT BRACKET TO QUARTER INNER REINFORCEMENT ATTACHING SCREWS
3 - HYDRAULIC PUMP ATTACHING NUTS
4 - REAR SHELF PANEL