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Home >> Chrysler >> 2003 >> PT Cruiser Limited, Standard >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Disc Brakes & Drum Brakes >> Removal & Installation >> Power Brake Booster >> Removal

Power Brake Booster: Removal

  1. Remove the air cleaner cover and hose to the throttle body.
  2. Remove the air cleaner housing by pulling straight up.
  3. Disconnect negative battery cable.
  4. Unlatch the power distribution center, lift it up, and move it to the side.
  5. Remove the master cylinder. See MASTER CYLINDER  .
  6. For vehicles equipped with ABS, remove ICU and ICU mounting bracket. See appropriate ANTI-LOCK article in BRAKES.
  7. Continue for all vehicles, disconnect the vacuum hoses from the check valve on the power brake booster, but do not remove the check valve from power brake booster. See Fig 1 .
  8. Inside the vehicle, remove the silencer pad below the knee blocker.
  9. Fold down and remove the knee blocker.
  10. CAUTION: Discard the used retaining clip, it is not to be reused. Replace the clip with a new one on reassembly.
  11. Locate the brake pedal-to-power brake booster input rod attachment under the instrument panel. Position a small screwdriver under the center tang of the retaining clip. See Fig 2 . Rotate the screwdriver enough to allow the retaining clip tang to pass over the end of the brake pedal pin. Remove the clip.
  12. Remove the 4 nuts attaching the power brake booster to the instrument panel. See Fig 3 . The nuts are accessible from under the instrument panel in the area of the brake pedal bracket.
  13. Slide the power brake booster forward until mounting studs clear the instrument panel, then remove it from the vehicle.
Fig 1: Identifying Check Valve Vacuum Connections
G00309460Courtesy of CHRYSLER CORP.
Fig 2: Removing & Installing Retaining Clip
G00309458Courtesy of CHRYSLER CORP.
Fig 3: Removing & Installing Power Brake Booster
G00309459Courtesy of CHRYSLER CORP.