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Home >> Chrysler >> 2003 >> PT Cruiser Limited, Standard >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Disc Brakes & Drum Brakes >> Bleeding Brake System >> Bleeding Procedures >> Manual Bleeding

Manual Bleeding

NOTE: To bleed the brakes manually, the aid of a helper will be required.
  1. Attach a clear plastic hose to the bleeder screw and feed the hoses into a clear containing enough fresh brake fluid to submerge the end of the hose. See Fig 1 .
  2. Have a helper pump the brake pedal 3-4 times and hold it in the down position.
  3. With the pedal in the down position, open the bleeder screw at least 1 full turn.
  4. Once the brake pedal has dropped, close the bleeder screw. After the bleeder screw is closed, release the brake pedal.
  5. Repeat the above steps until all trapped air is removed from that wheel circuit (usually 4-5 times).
  6. NOTE: Monitor fluid level in the master cylinder to make sure it does not go dry.
  7. Bleed the remaining wheel circuits in the same manner until all air is removed from the brake system.
  8. Check the brake pedal travel. If pedal travel is excessive or has not been improved, some air may still be trapped in the system. Re-bleed the brakes as necessary.
  9. Test drive the vehicle to verify the brakes are operating properly and pedal feel is correct.
Fig 1: Bleeding Brake System
G00307150Courtesy of CHRYSLER CORP.