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Headlamp Unit: Removal

  1. Raise vehicle on a hoist.
  2. Remove wheel and tire.
  3. Remove splash shield as necessary to access headlamp housing.
  4. Remove grille.
  5. Remove the two fascia bolts from behind the grille (Fig 1 ) and (Fig 2 ).
    Fig 1: Identifying Fascia Center Attaching Point
    G02663688Courtesy of DAIMLERCHRYSLER CORP.
    Fig 2: Loosening Fascia
    G02663689Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove fasteners attaching fender to fascia on the side being worked on.
  7. Remove the three fasteners holding the lower fascia to the lower radiator crossmember.
  8. Remove four nuts attaching headlamp housing (Fig 3 ).
    Fig 3: Identifying Headlamp Unit Housing
    G02663690Courtesy of DAIMLERCHRYSLER CORP.
  9. Remove headlamp housing by lowering the fascia as necessary (Fig 4 ) and (Fig 5 ).
    Fig 4: Removing Headlamp Unit (1 Of 2)
    G02663691Courtesy of DAIMLERCHRYSLER CORP.
    Fig 5: Removing Headlamp Unit (2 Of 2)
    G02663692Courtesy of DAIMLERCHRYSLER CORP.
  10. Disconnect wire connector.
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