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Home >> Chrysler >> 2003 >> PT Cruiser Limited, Automatic >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Disc Brakes & Drum Brakes >> Removal & Installation >> Master Cylinder >> Installation (With ABS)

Installation (With ABS)

  1. Bleed the master cylinder before installing it on the vehicle. See MASTER CYLINDER  BLEEDING BRAKE SYSTEM.
    2. CAUTION: DO NOT get any cleaner or debris inside the booster.
  2. Wipe the face of the power brake booster clean where the master cylinder seal comes in contact when it's installed.
  3. Position the master cylinder on the studs of the power brake booster, aligning the push rod of the power brake booster with master cylinder piston push rod. Carefully push the master cylinder onto the studs until it contacts the face of the booster.
  4. Install the 2 master cylinder mounting nuts. See TORQUE SPECIFICATIONS  .
  5. Connect the 2 brake tubes to the master cylinder primary and secondary ports. See Figure . See TORQUE SPECIFICATIONS  .
  6. Connect the brake fluid level switch wiring connector.
  7. Install the power distribution center.
  8. Connect the negative cable.
  9. Install the air cleaner housing.
  10. Reinstall the air cleaner cover.
  11. Fill the master cylinder reservoir. See CHECKING & FILLING  under BRAKE FLUID in SERVICE.
    12. WARNING: Be certain a firm brake pedal is achieved prior to attempting to operate the vehicle. If a firm pedal cannot be achieved, bleed the brake hydraulic system and check for leaks. See BLEEDING PROCEDURES  under BLEEDING BRAKE SYSTEM.
  12. Road test the vehicle to ensure operation of the brakes.
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