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Home >> Chrysler >> 2003 >> Intrepid ES, 3.5 V >> Repair and Diagnosis >> External Pages >> Different car >> Section 16 (Engine Controls - Removal, Overhaul & Installation - Except Coupe) >> Fuel Systems >> Fuel Rail & Injectors >> Removal (2.4L)

Removal (2.4L)

WARNING: This page is about a different car, the 2002 Dodge Stratus and 2002 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
  1. Perform fuel system pressure release procedure before servicing or starting repairs. See FUEL SYSTEM PRESSURE RELEASE .
  2. Disconnect negative cable from battery.
  3. Remove wiring harness from fuel rail support bracket.
    Fig 1: View Of Fuel Rail & Bracket (Sebring & Stratus - 2.4L)
    G00562799Courtesy of DAIMLERCHRYSLER CORPORATION
  4. Remove fuel rail support bracket.
  5. Disconnect the wiring connectors for fuel injectors harness.
    Fig 2: View Of Fuel Rail & Injectors (Sebring & Stratus - 2.4L)
    G00562800Courtesy of DAIMLERCHRYSLER CORPORATION
  6. Remove wiring harness from fuel rail brackets.
  7. Disconnect the connectors from the fuel injectors.
  8. Remove throttle and speed control cables from the fuel rail.
    Fig 3: View Of Throttle and Speed Contol Cable (Sebring & Stratus - 2.4L)
    G00562801Courtesy of DAIMLERCHRYSLER CORPORATION
  9. Remove fuel hose quick connect fitting from the chassis tube. See FUEL LINE DISCONNECT FITTINGS . Place a shop towel under the connections to absorb any fuel spilled from the fitting.
    WARNING: WRAP A SHOP TOWEL AROUND HOSES TO CATCH ANY GASOLINE SPILLAGE.
  10. Remove fuel rail attaching bolts.
  11. Remove fuel rail. Be careful not to damage the injector O-rings upon removal from their ports.
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