Front Brake Caliper: Installation

CAUTION: TRW and Continental Teves brake calipers are not interchangeable. Each caliper is specifically designed for the unique brake system (TRW disc/drum brake combination and Continental Teves disc/disc brake combination). If calipers are interchanged, improper performance, noise and increased stopping distance can occur.

Completely retract the caliper piston back into the bore of the caliper. Use a C-clamp to retract the piston if necessary. Place a wood block over the piston before installing the C-clamp to avoid damaging the piston.

CAUTION: Use care when installing the caliper onto the disc brake adapter to avoid damaging the boots on the caliper guide pins.

Install the disc brake caliper over the brake pads on the brake caliper adapter. Align the brake caliper guide pin bolt holes with the guide pins. See Figure. Install the brake caliper guide pin bolts and tighten to specification. See TORQUE SPECIFICATIONS .
Install the banjo bolt connecting the brake hose to the brake caliper. Install NEW copper washers on each side of the hose fitting as the banjo bolt is guided through the fitting. Thread the banjo bolt into the caliper and tighten it to specification. See TORQUE SPECIFICATIONS .
Install the tire and wheel assembly. Tighten wheel lug nuts to specification. Lower the vehicle. Remove the brake pedal holding tool. Bleed the caliper as necessary. See BLEEDING BRAKE SYSTEM .
Check and adjust the brake fluid level as necessary. Road test the vehicle and make several stops to wear off any foreign material on the brakes and to seat the brake pads.