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Clutch Assembly: Installation

  1. Clean clutch coil and pulley mating surfaces. Install clutch coil. Ensure clutch coil and compressor head indexing locators are aligned. Install snap ring, with beveled side facing outward. Install pulley assembly onto compressor. If properly aligned, pulley assembly should slip onto compressor. Install snap ring, with beveled side facing outward.
  2. Install shim. Align clutch plate with block tooth on compressor shaft and install clutch plate. Using Holding Fixture (T94P-19703-AH) spanner wrench, install shaft nut and tighten to 13 ft. lbs. (18 N.m).
  3. Using a feeler gauge, measure air gap between clutch plate and pulley assembly at 3 equally spaced locations. Rotate pulley 180 degrees and measure air gap at 3 locations again. Air gap should be 0.014-0.030" (0.35-0.75 mm). If air gap is not within specification, add or remove shims to obtain correct air gap.
  4. Add correct amount of refrigerant oil to compressor and install compressor. See COMPRESSOR REFRIGERANT OIL CHECKING. Evacuate and charge A/C system. Perform leak test.
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