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Home >> Chrysler >> 2001 >> Sebring LX, 2D Convertible >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> General Servicing >> HVAC System - Compressor Servicing >> Ford FS-10 10-Cylinder >> Clutch Assembly >> Installation

Clutch Assembly: Installation

  1. Ensure clutch coil mounting surface is clean. Install clutch coil. Ensure electrical connection is correctly positioned. Position Coil Replacer (T91L-19623-CH) onto coil and Coil Pressing Adapter (T89P-19623-EH) onto coil replacer.
  2. Install 2-jaw puller (D80L-1002-L) on compressor and coil replacer. Engage puller jaws with compressor front mounts. Carefully tighten puller until clutch coil bottoms completely against compressor. DO NOT use air-powered tools when installing clutch coil.
  3. Carefully install pulley assembly onto compressor, ensuring that it is properly aligned. Install pulley assembly snap ring, with beveled side out. Install shim(s) and clutch plate. Install a NEW clutch plate bolt, and tighten to 98-123 INCH lbs. (11-14 N.m).
  4. Using a feeler gauge, measure air gap between clutch plate and pulley assembly mating surfaces in 3 places. Air gap should be 0.014-0.030" (0.36-0.75 mm). If air gap is not as specified, add or remove shims as necessary.
Fig 1: Exploded View Of Compressor Clutch Assembly (Ford FS-10; Sanden Is Similar)
G95D60023Courtesy of FORD MOTOR CO.
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