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40TE Automatic Transaxle: Installation

WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install transaxle to engine. Install and torque transaxle-to-engine bolts to 95 N.m (70 ft. lbs.).
  2. Install upper mount to transaxle.
  3. Raise engine/transaxle assembly into position and install thru bolt. Torque thru bolt to 70 N.m (55 ft. lbs.).
  4. Remove transmission jack and screw jack.
  5. Install torque converter bolts.
  6. Install torque converter dust shield.
  7. Install starter motor assembly and lower bolt.
  8. Install front mount/bracket assembly.
  9. Install rear mount/bracket assembly.
  10. Install halfshafts. (Refer to DIFFERENTIAL & DRIVELINE/HALF SHAFT - INSTALLATION)
  11. Lower vehicle.
  12. Install starter upper bracket-to-block bolt.
  13. Connect oxygen sensor harness connector.
  14. Install throttle body support bracket (if equipped).
  15. Connect crankshaft position sensor connector (if equipped).
  16. Connect gearshift cable to manual valve lever.
  17. Connect output speed sensor connector.
  18. Connect input speed sensor connector.
  19. Connect transmission range sensor connector.
  20. Connect solenoid/pressure switch assembly connector.
  21. Connect oil cooler lines to the transaxle. An audible 'click' should be heard. Verify connection by pulling outward.
  22. Install dipstick tube.
  23. Install air cleaner assembly.
  24. Connect battery negative cable.
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