Micro 420 Battery Tester
The Micro 420 automotive battery tester is designed to help the dealership technicians diagnose the cause of a defective battery. Follow the instruction manual supplied with the tester to properly diagnose a vehicle. If the instruction manual is not available refer to the standard procedure in this article, which includes the directions for using the Micro 420 battery tester.
| BATTERY SYSTEM DIAGNOSIS | ||
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| CONDITION | POSSIBLE CAUSES | CORRECTION |
| THE BATTERY SEEMS WEAK OR DEAD WHEN ATTEMPTING TO START THE ENGINE. |
1. The battery has an incorrect size or rating for this vehicle. |
1. Refer to BATTERY SPECIFICATIONS for the proper size and rating. Replace an incorrect battery, as required. |
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2. The battery is physically damaged. |
2. Inspect the battery for loose terminal posts or a cracked and leaking case. Replace the damaged battery, as required. |
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3. The battery terminal connections are loose or corroded. |
3. Refer to BATTERY CABLES for the proper cable diagnosis and testing procedures. Clean and tighten the battery terminal connections, as required. |
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4. The battery is discharged. |
4. Determine the battery state-of-charge. Refer to STANDARD PROCEDURE for the proper test procedures. Charge the faulty battery, as required. |
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5. The electrical system ignition-off draw is excessive. |
5. Refer to STANDARD PROCEDURE for the proper test procedures. Repair the faulty electrical system, as required. |
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6. The battery is faulty. |
6. Determine the battery cranking capacity. Refer to STANDARD PROCEDURE for the test procedures. Replace the faulty battery, as required. |
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7. The starting system is faulty. |
7. Determine if the starting system is performing to specifications. Refer to STARTING - EXCEPT COUPE for the proper starting system diagnosis and testing procedures. Repair the faulty starting system, as required. |
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8. The charging system is faulty. |
8. Determine if the charging system is performing to specifications. Refer to CHARGING - EXCEPT COUPE for the proper charging system diagnosis and testing procedures. Repair the faulty charging system, as required. |
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| THE BATTERY STATE OF CHARGE CANNOT BE MAINTAINED. |
1. The battery has an incorrect size or rating for this vehicle. |
1. Refer to BATTERY SPECIFICATIONS for the proper specifications. Replace an incorrect battery, as required. |
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2. The battery terminal connections are loose or corroded. |
2. Refer to BATTERY CABLES for the proper cable diagnosis and testing procedures. Clean and tighten the battery terminal connections, as required. |
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3. The generator drive belt is slipping. |
3. Refer to COOLING - EXCEPT COUPE for the proper accessory drive belt diagnosis and testing procedures. Replace or adjust the faulty generator drive belt, as required. |
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4. The electrical system ignition-off draw is excessive. |
4. Refer to STANDARD PROCEDURE for the proper test procedures. Repair the faulty electrical system, as required. |
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5. The battery is faulty. |
5. Determine the battery cranking capacity. Refer to STANDARD PROCEDURE for the proper test procedures. Replace the faulty battery, as required. |
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6. The starting system is faulty. |
6. Determine if the starting system is performing to specifications. Refer to STARTING - EXCEPT COUPE for the proper starting system diagnosis and testing procedures. Repair the faulty starting system, as required. |
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7. The charging system is faulty. |
7. Determine if the charging system is performing to specifications. Refer to CHARGING - EXCEPT COUPE for the proper charging system diagnosis and testing procedures. Repair the faulty charging system, as required. |
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8. Electrical loads exceed the output of the charging system. |
8. Inspect the vehicle for aftermarket electrical equipment which might cause excessive electrical loads. |
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9. Slow driving or prolonged idling with high-amperage draw systems in use. |
9. Advise the vehicle operator, as required. |
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| THE BATTERY WILL NOT ACCEPT A CHARGE. | 1. The battery is faulty. | 1. Refer to STANDARD PROCEDURE for the proper battery charging procedures. Charge or replace the faulty battery, as required. |