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Installation - 2.0L/2.4L

WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean sealing surfaces.
  2. Place the new thermostat assembly into the coolant outlet connector. Align air bleed with notch on the coolant outlet connector. See Fig 1.
  3. Install coolant outlet connector onto thermostat housing and tighten bolts to 12.5 N.m (110 in. lbs.). See Figure.
  4. Connect hoses to coolant outlet connector.
  5. Fill cooling system (Refer to COOLING/ENGINE - STANDARD PROCEDURE) .
Fig 1: Thermostat Indexing - 2.0L/2.4L
GC0031158Courtesy of DAIMLERCHRYSLER CORP.
1 - ALIGN AIR BLEED WITH NOTCH IN COOLANT OUTLET CONNECTOR
2 - THERMOSTAT SEAL
3 - COOLANT OUTLET CONNECTOR