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Installation - Intake Manifold Upper

WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean and inspect sealing surfaces. Gaskets can be reused, if free of cuts or tears.
    NOTE: Make sure fuel injectors and wiring harnesses are in correct position to not interfere with upper manifold installation.
  2. Position upper manifold onto lower manifold. See Figure.
  3. Install manifold attaching bolts and tighten in sequence shown in Fig 1 to 12 N.m (105 in. lbs.).
    Fig 1: Upper Intake Manifold Tightening Sequence
    GC0032161Courtesy of DAIMLERCHRYSLER CORP.
  4. Tighten upper fastener at throttle body support bracket.
  5. Connect speed control servo, PCV , brake booster, and vapor purge hoses.
  6. Connect electrical connectors to the following components:
    1. Manifold Absolute Pressure (MAP) Sensor
    2. Throttle Position Sensor (TPS) Sensor
    3. Idle Air Control (IAC) Motor
  7. Install throttle cable bracket.
  8. Connect throttle and speed control cables to bracket and throttle arm. Install throttle cable shield.
  9. Install throttle body air inlet hose and air cleaner housing assembly.
  10. Connect negative battery cable.
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