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Home >> Chrysler >> 2001 >> Sebring LX, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 70 (2.7L DOHC Engine (Service Information) - Except Coupe) >> Intake Manifold >> Installation >> Installation - Intake Manifold Lower

Installation - Intake Manifold Lower

WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean and inspect sealing surfaces of cylinder head and manifold. Gaskets can be reused provided they are free of cuts or tears.
  2. Position manifold on cylinder head surfaces.
    NOTE: For ease of installing upper intake manifold, install a bolt 2 - 3 turns to the rearmost attaching hole of intake. This will properly position lower manifold.
  3. Install fuel rail with injectors.
  4. Install manifold attaching bolts and tighten in sequence shown in Fig 1 to 12 N.m (105 in. lbs.). Remove bolt used for aligning manifold.
    Fig 1: Lower Intake Manifold Tightening Sequence
    GC0015375Courtesy of DAIMLERCHRYSLER CORP.
  5. Connect the fuel injector electrical connectors.
    NOTE: Make sure fuel injectors are located in the correct location and position, as upper intake manifold interference could occur.
  6. Install screw attaching fuel rail support bracket to the throttle body support bracket.
  7. Connect fuel supply hose to fuel rail. (Refer to FUEL SYSTEM - EXCEPT COUPE )
  8. Install upper intake manifold. (Refer to ENGINE/MANIFOLDS/INTAKE MANIFOLD - INSTALLATION) 
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