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Exhaust Manifold: Installation

WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new exhaust manifold gasket. DO NOT APPLY SEALER  .
  2. Position exhaust manifold in place. Gradually tighten fasteners in sequence shown in Fig 1 to 23 N.m (200 in. lbs.).
    Fig 1: Exhaust Manifold Tightening Sequence
    GC0032072Courtesy of DAIMLERCHRYSLER CORP.
  3. Install exhaust manifold heat shield.
  4. Connect oxygen sensor electrical connector.
  5. Install rear engine mount and transaxle bracket.
  6. Install exhaust system (Refer to EXHAUST SYSTEM - INSTALLATION) . Tighten fasteners to 28 N.m (250 in. lbs.).
  7. Lower vehicle.
  8. Connect negative battery cable.
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