Outer Synchronizer Ring/Inner Synchronizer Ring/Synchronizer Cone

WARNING: This page is about a different car, the 2005 Dodge Stratus. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: When replacing, replace the outer ring, inner ring and cone as a set.

Check that the clutch gear tooth surfaces and cone surfaces are not damaged or broken.

Fig 1: Checking Clutch Gear Tooth Surfaces
Courtesy of DAIMLERCHRYSLER CORP.
Install the outer ring, inner ring and cone, force them toward the gear, and check clearance "A". If "A" is less than the limit, replace them as a set.
Minimum limit: 0.5 mm (0.020 inch)

Fig 2: Installing Outer Ring, Inner Ring And Cone
Courtesy of DAIMLERCHRYSLER CORP.