INSPECTION PROCEDURE 4: Jumps Out of Gear: Diagnosis

WARNING: This page is about a different car, the 2005 Dodge Stratus. However, it is still accessible from the selected car via links, so may be relevant.

STEP 1. Check the transaxle control
Q: Are the shift cable and the select cable in good condition?

YES : Go to Step 2.

NO: Repair or replace the shift cable and the select cable. Refer to TRANSAXLE CONTROL . Then go to Step 6.
STEP 2. Remove and disassemble the transaxle. Check the poppet spring for breakage.
Q: Is the poppet spring broken?

YES : Replace the poppet spring. Refer to TRANSAXLE . Then go to Step 6.

NO: Go to Step 3.
STEP 3. Check the control housing.
Q: Is the control housing in good condition?

YES : Go to Step 4.

NO: Repair or replace the control housing. Refer to TRANSAXLE . Then go to Step 6.
STEP 4. Check the gear shift forks for wear.
Q: Is the gear shift forks worn

YES : Replace the gear shift fork. Refer to TRANSAXLE . Then go to Step 6.

NO: Go to Step 5.
STEP 5. Check the clearance.
Q: Is the clearance between the synchronizer hub and sleeve excessive?

YES : Replace the synchronizer hub or sleeve. Refer to INPUT SHAFT or OUTPUT SHAFT . Then go to Step 6.

NO: Go to Step 6.
STEP 6. Retest the system.
Q: Does the transaxle still jumps out of gear?

YES : Return to Step 1.

NO: The procedure is complete.