Service Specifications
WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
SERVICE SPECIFICATIONS
| ITEM | STANDARD VALUE | LIMIT | ||
|---|---|---|---|---|
| Rocker arms and camshaft | ||||
| Camshaft cam height mm (in) | Intake | 37.39 (1.472) | Minimum 36.89 (1.452) | |
| Exhaust | M/T | 37.14 (1.462) | Minimum 36.64 (1.443) | |
| A/T | 36.83 (1.450) | Minimum 36.33 (1.430) | ||
| Camshaft journal outside diameter mm (in) | 45 (1.8) | - | ||
| Cylinder head and valves | ||||
| Cylinder head flatness of gasket surface mm (in) | Less than 0.05 (0.002) | 0.2 (0.007) | ||
| Cylinder head grinding limit of gasket surface mm (in) (Total resurfacing depth of cylinder head and cylinder block) | - | 0.2 (0.007) | ||
| Cylinder head overall height mm (in) | 120 (4.7) | - | ||
| Cylinder head bolt shank length mm (in) | - | 99.4 (3.91) | ||
| Valve thickness of valve head (margin) mm (in) | Intake | 1.0 (0.03) | Minimum 0.5 (0.02) | |
| Exhaust | 1.2 (0.04) | Minimum 0.7 (0.03) | ||
| Valve overall height mm (in) | Intake | 112.30 (4.421) | Minimum 111.80 (4.402) | |
| Exhaust | 114.11 (4.493) | Minimum 113.61 (4.473) | ||
| Valve stem outside diameter mm (in) | Intake | 6.0 (0.24) | - | |
| Exhaust | 5.9 (0.23) | - | ||
| Valve thickness to valve guide clearance mm (in) | Intake | 0.02 - 0.05 (0.0008 - 0.0019) |
0.10 (0.003) | |
| Exhaust | 0.03 - 0.07 (0.0012 - 0.0027) |
0.15 (0.005) | ||
| Valve face angle mm (in) | 45° - 45.5° | - | ||
| Valve spring free length mm (in) | 50.8 (2.00) | Minimum 49.8 (1.96) | ||
| Valve spring load/installed height N (lb)/mm (in) | 267 (60)/44.2 (1.74) | - | ||
| Valve spring out-of-squareness | 2° or less | 4° | ||
| Valve seat valve contact width mm (in) | 0.9 - 1.3 (0.04 - 0.05) |
- | ||
| Valve guide inside diameter mm (in) | 6.0 (0.24) | - | ||
| Valve guide projection from cylinder head upper surface mm (in) | 14.0 (0.55) | - | ||
| Valve stem projection mm (in) | 49.30 (1.941) | 49.80 (1.960) | ||
| Oversize rework dimensions of valve guide hole mm (in) | 0.05 oversize diameter | 11.05 - 11.07 (0.4429 - 0.4437) |
- | |
| 0.25 oversize diameter | 11.25 - 11.27 (0.4429 - 0.4437) |
- | ||
| 0.50 oversize diameter | 11.50 - 11.52 (0.4528 - 0.4535) |
- | ||
| Intake oversize rework dimensions of valve seat hole mm (in) | 0.3 oversize diameter | 34.30 - 34.33 (1.3504 - 1.3515) |
- | |
| 0.6 oversize diameter | 34.60 - 34.63 (1.3623 - 1.3633) |
- | ||
| Exhaust oversize rework dimensions of valve seat hole mm (in) | 0.3 oversize diameter | 31.80 - 31.83 (1.2520 - 1.2531) |
- | |
| 0.6 oversize diameter | 32.10 - 32.13 (1.2638 - 1.2650) |
- | ||
| Front case, counterbalance shaft and oil pan | ||||
| Oil pump side clearance mm (in) | Drive gear | 0.08 - 0.14 (0.004 - 0.005) |
- | |
| Driven gear | 0.06 - 0.12 (0.003 - 0.004) |
- | ||
| Oil pressure at curb idle speed kPa (psi) [Oil temperature is 75 to 90°C (167 to 194°F)] |
78 (11.4) or more | - | ||
| Piston and connecting rod | ||||
| Piston outside diameter mm (in) | 86.5 (3.40) | - | ||
| Piston ring side clearance mm (in) | No.1 | 0.02 - 0.06 (0.0008 - 0.0023) |
0.1 (0.003) | |
| No.2 | 0.02 - 0.06 (0.0012 - 0.0023) |
0.1 (0.003) | ||
| Piston ring end gap mm (in) | No.1 | 0.25 - 0.35 (0.010 - 0.013) |
0.8 (0.03) | |
| No.2 | 0.40 - 0.55 (0.016 - 0.021) |
0.8 (0.03) | ||
| Oil ring side rail | 0.10 - 0.40 (0.004 - 0.015) |
1.0 (0.03) | ||
| Piston pin outside diameter mm (in) | 22.0 (0.87) | - | ||
| Piston pin press-in load N (lb) (Room temperature) | 7,350 - 17,200 (1,653 - 3,866) |
- | ||
| Crankshaft pin oil clearance mm (in) | 0.02 - 0.05 (0.0008 - 0.0019) |
0.1 (0.003) | ||
| Connecting rod big end side clearance mm (in) | 0.10 - 0.25 (0.004 - 0.009) |
0.4 (0.015) | ||
| Crankshaft and cylinder block | ||||
| Crankshaft end play mm (in) | 0.05 - 0.25 (0.002 - 0.009) |
0.40 (0.015) | ||
| Crankshaft journal outside diameter mm (in) | 57.0 (2.24) | - | ||
| Crankshaft pin outside diameter mm (in) | 45.0 (1.77) | - | ||
| Crankshaft journal oil clearance mm (in) | 0.02 - 0.04 (0.0008 - 0.0015) |
0.1 (0.003) | ||
| Bearing cap bolt shank length mm (in) | - | 71.1 (2.79) | ||
| Piston to cylinder clearance mm (in) | 0.02 - 0.04 (0.0008 - 0.0015) |
- | ||
| Cylinder block flatness of gasket surface mm (in) | 0.05 (0.02) | 0.1 (0.03) | ||
| Cylinder block grinding limit of gasket surface mm (in) [Total resurfacing depth of both cylinder head and cylinder block] | - | 0.2 (0.007) | ||
| Cylinder block overall height mm (in) | 290 (11.4) | - | ||
| Cylinder block inside diameter mm (in) | 86.5 (3.41) | - | ||
| Cylindricity mm (in) | 0.01 (0.0003) | - | ||