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Door Window Glass Adjustment

WARNING: This page is about a different car, the 2005 Dodge Stratus and 2005 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the door trim. (Refer to DOOR TRIM .)
  2. Remove the waterproof film. (Refer to DOOR TRIM .)
  3. Remove the drip line weatherstrip. (Refer to DOOR TRIM .)
  4. Loosen the bolts and nuts of the following parts.
    • Delta sash assembly
    • Power window regulator assembly
    • Glass carrier plate
    • Up-stop
    • Rear lower sash
      Fig 1: Locating Delta Sash Assembly, Up-Stop & Rear Lower Sash
      G04538904Courtesy of DAIMLERCHRYSLER CORPORATION
  5. Tighten the power window regulator assembly upper bolts and the glass carrier plate mounting bolts so that the clearances between the weatherstrip holder and the window glass as well as between the door panel and the window glass meet the respective standard values. (sections A - A, B - B, C - C, D - D, E - E.)
    Fig 2: Sectional View Of Door Window Glass Adjustment (1 Of 2)
    G04538905Courtesy of DAIMLERCHRYSLER CORPORATION
    CAUTION: The right and left adjusting bolts should turned by the same number of threads.
  6. Turn the lower adjusting bolts (right and left) of the power window regulator assembly until the clearances between the weatherstrip and the window glass meet the respective standard values. (sections F - F, G - G, H - H.)
    Fig 3: Sectional View Of Door Window Glass Adjustment (2 Of 2)
    G04538906Courtesy of DAIMLERCHRYSLER CORPORATION
  7. Press the up-stop against the window glass stop, and then tighten the up-stop nut.
  8. Lower the window glass to the extreme position.
    Fig 4: Locating Up-Stop Nut
    G04538907Courtesy of DAIMLERCHRYSLER CORPORATION
    CAUTION: The adjusting bolts should be turned by the same number of threads.
  9. Tighten the adjusting bolts (upper and lower) until the rear lower sash is positioned as shown in the illustration, and then lock the nuts.
    Fig 5: Tightening The Adjusting Bolts (Upper And Lower)
    G04538908Courtesy of DAIMLERCHRYSLER CORPORATION
  10. Raise the window glass to the extreme position.
  11. Turn the adjusting bolt until the gap between the delta sash assembly and the window glass end meets the shown dimension.
  12. Lower the window glass.
  13. Lock the adjusting bolt of the delta sash assembly with a nut
  14. Tighten the two upper bolts at the delta sash assembly.
    Fig 6: Locating Adjusting Bolt Of The Delta Sash Assembly With Nut
    G04538909Courtesy of DAIMLERCHRYSLER CORPORATION
    CAUTION: Ensure that the weatherstrip is not wrinkled or out of position.
  15. Install the drip line weatherstrip to the weatherstrip holder. (Refer to DOOR TRIM .)
  16. Install the waterproof film. (Refer to DOOR TRIM .)
  17. Install the door trim. (Refer to DOOR TRIM .)
  18. Check the door window glass alignment according to following procedure.
    1. Close the door window glass fully, and close the door until the clearance between the door window glass rear end and the weatherstrip reaches 100 mm (3.9 inches). At this time, the distance between the rear end of the belt line molding outer and the quarter panel should be 113.5 - 118.5 mm (4.46 - 4.67 inches).
      Fig 7: Identifying Door Glass Rear End
      G04538910Courtesy of DAIMLERCHRYSLER CORPORATION
    2. The clearance between the glass and the glass catch should be within the range of standard values (a, c, e, g) when the window is fully closed and the door is closed gently.

      Standard value 

      1. (a): 2.9 +/- 1.0 mm (0.11 +/- 0.04 inch) 
      2. (c): 4.5 +/- 1.0 mm (0.18 +/- 0.04 inch) 
      3. (e): 3.4 mm (0.13 inch) 
      4. (g): 10.7 +/- 1.0 mm (0.42 +/- 0.04 inch) 
      NOTE: If the clearance is too small, the glass catch will move above the glass when the door is closed. If the clearance is too large, wind noise may be generated at high vehicle speed because the glass catch is not hooked onto the glass.
    3. The amount of catch of the door catch on the door glass and the weatherstrip should be at the standard values (b, d, f) when the window is closed fully and then the door is closed.

      Standard value 

      1. (b): 2.7 +/- 1.0 mm (0.11 +/- 0.04 inch) 
      2. (d): 2.7 +/- 1.0 mm (0.11 +/- 0.04 inch) 
      3. (f): 2.4 +/- 1.0 mm (0.09 +/- 0.04 inch) 
    4. The door glass should slide smoothly over its full range of movement when the door is closed.
    5. The glass catch and the weatherstrip should be parallel with the door glass and the two up-stops should touch simultaneously when the glass is fully closed.
      Fig 8: Identifying Clearance Between The Glass And The Glass Catch
      G04538911Courtesy of DAIMLERCHRYSLER CORPORATION