INSPECTION PROCEDURE 3: Clutch Noise: Diagnosis

WARNING: This page is about a different car, the 2005 Dodge Stratus. However, it is still accessible from the selected car via links, so may be relevant.

STEP 1. Check insufficient clutch pedal play.
Refer to ON-VEHICLE SERVICE .

Q: Does the clutch pedal play meet the standard value?

YES : Go to Step 2.

NO: Adjust the clutch pedal play. Then go to Step 9.
Step 2. Check the clutch cover assembly for improper installation.
Q: Is the clutch cover assembly installed properly?

YES : Go to Step 3.

NO: Replace the clutch cover assembly. Then go to Step 9.
Step 3. Check the clutch disc facing for excessive wear.
Q: Is the clutch disc facing assembly worn excessively?

YES : Replace the clutch disc assembly. Then go to Step 9.

NO: Go to Step 4.
Step 4. Check the clutch release fork for catching.
Q: Is the clutch release fork stuck?

YES : Replace the clutch release fork. Then go to Step 9.

NO: Go to Step 5.
Step 5. Check the clutch release bearing for wear.
Q: Is the clutch release bearing worn?

YES : Replace the clutch release bearing. Then go to Step 9.

NO: Go to Step 6.
Step 6. Check the torsion spring for wear and damage.
Q: Is the torsion spring worn or damaged?

YES : Replace the clutch disc. Then go to Step 9.

NO: Go to Step 7.
Step 7. Check the pilot bushing for damage.
Q: Is the pilot bushing damaged?

YES : Replace the pilot bushing. Then go to Step 9.

NO: Go to Step 8.
Step 8. Check the bearing sleeve sliding surface for insufficient lubrication.
Q: Is the lubrication of the bearing sleeve sliding surface sufficient?

YES : Go to Step 9.

NO: Repair the bearing sleeve sliding surface. Then go to Step 9.
Step 9. Check the symptom.
Q: Is the symptom reproduced?

YES : Return to Step 1.

NO: The procedure is complete.