INSPECTION PROCEDURE 2: Gear Shift Malfunction: Diagnosis

WARNING: This page is about a different car, the 2005 Dodge Stratus. However, it is still accessible from the selected car via links, so may be relevant.

STEP 1. Check the excessive clutch pedal play.
Refer to ON-VEHICLE SERVICE .

Q: Does the clutch pedal play meet the standard value?

YES : Go to Step 2.

NO: Adjust the clutch pedal play. Then go to Step 9.
Step 2. Check the clutch disc for distortion and excessive oscillation.
Q: Is the clutch disc distorted or oscillated?

YES : Replace the clutch disc. Then go to Step 9.

NO: Go to Step 3.
Step 3. Check the clutch cover assembly for wear.
Q: Is the clutch cover assembly worn?

YES : Replace the clutch cover assembly. Then go to Step 9.

NO: Go to Step 4.
Step 4. Check the clutch disc spline for wear and corrosion.
Q: Is the clutch disc spline worn or corroded?

YES : Replace the clutch disc. Then go to Step 9.

NO: Go to Step 5.
Step 5. Check the clutch disc facing for peeling.
Q: Is clutch disc facing peeled?

YES : Replace the clutch disc. Then go to Step 9.

NO: Go to Step 6.
Step 6. Check the clutch release bearing for wear.
Q: Is the clutch release bearing worn?

YES : Replace the clutch release bearing. Then go to Step 9.

NO: Go to Step 7.
Step 7. Check the pressure plate and the flywheel for damage.
Q: Is the pressure plate or the flywheel damaged?

YES : Replace the clutch cover assembly or the flywheel. Then go to Step 9.

NO: Go to Step 8.
Step 8. Check the hydraulic system for leakage, air mix and clogging.
Q: Is there a leakage, air mix or clogging on the hydraulic system?

YES : Repair or replace the hydraulic system. Then go to Step 9.

NO: Go to Step 9.
Step 9. Check the symptom.
Q: Is the symptom reproduced?

YES : Return to Step 1.

NO: The procedure is complete.